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1 rol Ansan Plant Gyunggi-Do Company Profile 10. November. 2015.

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Presentation on theme: "1 rol Ansan Plant Gyunggi-Do Company Profile 10. November. 2015."— Presentation transcript:

1 1 rol Ansan Plant Gyunggi-Do Company Profile 10. November. 2015

2 1. Company Overview CompanyOverviewCompanyOverview BusinessOverview(2015)BusinessOverview(2015) Logistics & Infra Summary CEO: Jaejin Lee Location: 688-13, SungGok-dong, Ansan, Gyunggi, Korea Establishment: September 1988 Main Business: Pipes and Tubes for Passenger Vehicles, Truck, Bus Partnership: First Tier Supplier of Hyundai-Kia Motors since 1990 No of Employee: Total of 60 (20+40) CEO: Jaejin Lee Location: 688-13, SungGok-dong, Ansan, Gyunggi, Korea Establishment: September 1988 Main Business: Pipes and Tubes for Passenger Vehicles, Truck, Bus Partnership: First Tier Supplier of Hyundai-Kia Motors since 1990 No of Employee: Total of 60 (20+40) Sales Volume: 5.2 Million pieces Revenue: 9.5 Billion Won Main Items: Engine Items (Fuel-Rail Tube, Water Return Pipe, EGR Pipe) Safety Items (Airbag Pipe & Seat Belt Pretension Pipe) Key Customers: Autoliv(40%),Takata(25%), Mobis(5%), Delphi(5%),Bentley (2%) Paid-in Capital: 3.3 Billion Won Sales Volume: 5.2 Million pieces Revenue: 9.5 Billion Won Main Items: Engine Items (Fuel-Rail Tube, Water Return Pipe, EGR Pipe) Safety Items (Airbag Pipe & Seat Belt Pretension Pipe) Key Customers: Autoliv(40%),Takata(25%), Mobis(5%), Delphi(5%),Bentley (2%) Paid-in Capital: 3.3 Billion Won Land, Building : Ansan 3,379 ㎡ Production Capacity: 7 Million Pieces Delivery Truck: 4 Vehicles (1Ton, 5 Ton), 1 Forklift Computer System: WeERP, Intranet, Client Server System Land, Building : Ansan 3,379 ㎡ Production Capacity: 7 Million Pieces Delivery Truck: 4 Vehicles (1Ton, 5 Ton), 1 Forklift Computer System: WeERP, Intranet, Client Server System 2

3 Sep. 1988Establishment of the KUMPA and completed plant construction Nov. 1991Became a First Tier Supplier of Kia / Asia Motors Company Oct. 2000Became a vendor of Delphi Automotive Systems Dec. 2000Became a First Tier Supplier of Hyundai Motors Company Nov. 2002Awarded as Superior Company in Quality Management by Kia Motors Jan. 2005Certified ISO/TS 16949 for Quality Management System Oct. 2005Certified ISO 14001 for Environmental Management System Jan. 2007Selected as specific parts & material company by Ministry of Commerce & Industry, Korea 1-1. Company History 3

4 Mar. 2008Awarded as outstanding company of Quality improvement by Delphi Korea July 2008Nominated as an auto parts supplier by Bentley Motors Nov. 2008Korean Automotive Industry Award by SAE International Sep. 2009Selected as promising small & medium sized company by Governor of Gyeonggi Province Dec. 2010Awarded as Outstanding Company of Quality Improvement by Foundation of KAP Industry Sep. 2011 Headquarters and Factory Relocation(Seonggok-dong, Ansan) Oct. 2013Certified SQ(Supplier Quality) by Hyundai/Kia Motors Company 1-2. Company History 4

5 1-3. License 5 ISO/TS 16949 : 2009 - Certified in 2017 ISO 14001 : 2009 - Certified in 2017 Registered Patent 10 - 0998520

6 2. Organization CEO BUSINESS SERVICES MANAGMENT Purchasing /Materials managemnt ACCOUNTNG / FINANCE HUMAN RESOURCES PRODUCTIONASSEMBLEYINSPECTION MAINTENANCE & REPAIR PROCESS IMPROVEMENT MACHINE/TOOL MAINTENANCE SALESLOGISTICSCOSTING QUALITY ASSURANCE QUALITY CONTROL / ASSURANCE MATERIAL INSPECTION R & D CENTERPROTOTESTING 6

7  Global Top Automotive Parts Supplier with Superior Quality 3. Business Purpose Vision 7

8 Fuel-Rail Tube ENGINE ITEM Exhausted Gas Recirculation Pipe ENGINE ITEM Curtain Air Bag SAFETY ITEM Seat-belt Pretension Tube SAFETY ITEM Water Return Pipe ENGINE ITEM Power Steering Pipe CHASSIS ITEM Brake Tube CHASSIS ITEM Gas-Guide pipe SAFETY ITEM 4. Products Overview 8

9 EGR Cooler Pipe cools the gas transferring to EGR pipe. EGR Cooler Pipe This pipe is a part of the Exhaust Gas Re-circulation (EGR) in the Engine. EGR / Ventilation Tube Oil Return Pipe, connected to the Engine, re-circulates the engine oil. Oil Return Pipe SAI Valve Feed pipe - Bentley 4-1. Products – Engine Items 9 Secondary air injection pipe is injected fresh air into the exhaust stream for a fuller combustion of exhaust gases.

10 Water Return Pipe Water Return Pipe prevents over-heating of the engine by re-circulating the water. Oil Feed Tube Oil Feed Tube, which is welded with eye-joint, helps to sustain the flow of the engine oil. Fuel-Rail Tube is the essential part of the engine which disperses the fuel from the tank to both sides of fuel rails. Fuel-Rail Tube View of Fuel-Rail tube-assembly in Genesis 4-2. Products – Engine Items 10

11 Curtain Air Bag Pipe Gas Guide pipe is attached to the exhaust system for increases of the air suction. Gas-Guide pipe 4-3. Products – Safety Items 11 Curtain Air Bag Pipe is attached to the side to both sides of inner vehicle for driver’s safety.

12 Seat-belt pretensioner tube is a component of the seat-belt pretensioner which is related to an increased popularity of the Gas Generator as a new automotive safety item. Seat-Belt Pretensioner Tube 4-4. Products – Safety Items 12 Takata Wooshin safety system

13 Power Steering Pipe is used in the steering system to pressurize and return the power steering oil. Power Steering Pipe Brake Tube line carries the high pressure brake oil from Master Vacuum to wheel cylinder in the ABS. Brake Tube Fuel Assembly Pipe Fuel Tube Fuel Assembly pipe supplies fuels from the fuel tank to the engine brake systems. This pipe line supplies fuels from the fuel tank to the engine. 4-5. Products – Chassis Items 13

14 Manufacturing Process Flow CUTTING LINE FORMING LINE BENDING LINE ASSEMBLY LINE WELDING LINE PLATING / PAINTING Machine & Specification In house Out-sourcing NameQuantitySpecification Auto Cutting Machine3Cutting range : Max Φ31.8 / Length : min 40mm Auto Forming Machine8 Horizontal Former : 1000kgf / Vertical Former : 3000kgf Semi-Auto Forming Machine 6 CNC Bending Machine6 OSUGA CNC Bending Machine : Φ12.7*1.0t CNC Bending Machine : Φ12.7 ∼ Φ50.0 Robot Bending Machine2 Air Leak Tester9Inspection for all items Bubble Tester6Inspection for some items Welding Machine4 CO2 Welding Machine, Projection Welding Machine Robot Welding Machine2 Assembling Machine10Assembly Line Others2Compressor, Rolling Machine, Etc. 5. Machines & Manufacturing Process 14 INSPECTION & MARKING PACKING LINE

15 Auto Cutting Machine Forming Machine (Engine parts) Forming Machine (Bellows) CNC Bending Machine Robot - Welding Machine Robot - Bending Machine Machines Air Leak Tester 6. Manufacturing Facilities 15 Seat-Belt Pretentioner Line Bubble Tester (Water)

16 7. Development Process 2) Design & Engineering Process 1) CAD System & Data Compatibility CATIA (3D Modeling) CATIA & AUTOCAD (2D Drawing) Design work (CATIA, AUOTOCAD) Development : Design & Engineering No.Name of softwareQuantityVersionApplicationCompatible System file 1CATIA2 CopiesV5 R213-D ModelingSTEP, MODEL 2Autocad 20125 Copies 2012 2D drawingDWG, DXF 16 Customer Manufacturing of Proto Test & Inspection Analysis of products (Drawing) Kumpa

17 3-D Measurement Machine UTM TesterInner Pressure Tester Salt Spray Tester Structure MicroscopeHardness Tester 8. Quality Control Laboratory Equipments 17

18 9. Shareholder Shareholder B.K Park Relative 39.85% 50% 14.52% Revenue234,000 millon won OP. Profit23,335millon won Revenue9,441 millon won OP. Profit221 millon won Revenue447,530 millon won OP. Profit4,800 millon won Samgu Park (Chaireman of Kumho Asiana Group)

19 THANK YOU.


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