Epoxy for Microboone Cradle Attachment The Microboone detector tank will be supported by two cradles, made from dense poly-urethane (PU) foam. The cradles.

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Presentation transcript:

Epoxy for Microboone Cradle Attachment The Microboone detector tank will be supported by two cradles, made from dense poly-urethane (PU) foam. The cradles will be attached to the tank with epoxy to resist motion during cool-down. We evaluated two candidate epoxies that have a long work life, well in excess of one hour. We conclude that the epoxy to be used needs to be tixotropic, which eliminates one of them from consideration.

Why Bond the Cradles to the Tank ? The saddle shape will not perfectly match the tank shape. One would like to even out the support pressure, in the way a grout would. Bonding the saddles to the tank reduces stresses in the saddles. In addition, bonding will be needed to assure adequate anchoring in case of earthquakes EMI noise into the Cryostat Hans Jostlein May 14,2010 2

Epoxy Requirements The epoxy must spread well under the relatively small pressure exerted by the empty tank. The pressure is approximately 9 psi for the 1” wall, empty tank (57 psi when full) The epoxy must not run to the low point of the cylindrical upper saddle surface between the time it is applied and the time that the tank is lowered onto the saddles. This means the epoxy should be tixotropic. This is particularly important since the epoxy must we installed in small mounds (maybe ¼” to ½” high, maybe 1 “ diameter) or lines to allow “local” spreading, without requiring the excess epoxy to travel great distances to bleed out. The epoxy must adhere well to both foam and SS through cooling cycles EMI noise into the Cryostat Hans Jostlein May 14,2010 3

An Acceptable Candidate Epoxy Some 5 years ago we searched for tixotropic epoxies with good adhesion and long pot life. The epoxy was to be used to assemble blocks of PVC extrusions for NOVA. The epoxy we identified, and tested on many samples, is product 59-7 by Magnolia plastics. EMI noise into the Cryostat Hans Jostlein May 14,2010 4

Epoxy tests We made a number of glue samples using the Magnolia 59-7, and also the Scotchweld 2216 Translucent for comparison. The Scotchweld 2216 A has a 2 hour pot life, is is strong, and stays somewhat pliable, but it is not tixotropic, as the pictures will show. The figures below show the samples of the Scotchweld and Magnolia expoxies right after they were put down, and after 100 minutes. We also show that the Magnolia product spread easily even after 100 minutes. EMI noise into the Cryostat Hans Jostlein May 14,2010 5

The Scotchweld is a true liquid, and runs EMI noise into the Cryostat Hans Jostlein May 14,2010 6

Spreading test after 100 minutes EMI noise into the Cryostat Hans Jostlein May 14,2010 7

The Magnolia is Tixotropic, and does not spread or run EMI noise into the Cryostat Hans Jostlein May 14,2010 8

Results of spreading tests Both epoxies spread completely (see the material emerging from under the blocks) EMI noise into the Cryostat Hans Jostlein May 14,2010 9

Cold Shocking We tested this SS/foam sample by quickly cooling it in a LN1 bath. No problem found. EMI noise into the Cryostat Hans Jostlein May 14,