Andrew Moss STFC, ASTeC Example amplifier control system Example of current STFC copper cavity in operation –Using SF6 insulated waveguide –Conditioning.

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Presentation transcript:

Andrew Moss STFC, ASTeC Example amplifier control system Example of current STFC copper cavity in operation –Using SF6 insulated waveguide –Conditioning process results –Temperature stabilisation for close control of cavity frequency –RF power measurement's Mice cavity control ideas Ideas for Control of MICE Cavities

Andrew Moss Amplifier Controls Using local plc’s/can bus interface – read interlocks, analog setpoints and readbacks Build state machine in epics for amplifier control 1.Aux on – pumps – air – fans 2.Standby on – filament on, Grid supply's on 3.HT on – main HV power supplies on ready 4.RF on – enable RF drive Each state should show which interlocks are missing to enable the next block and which interlocks removed the state during a trip condition

Andrew Moss RF system overall control State machine control RF measurements Important vacuum /voltage/ temperature parameters Interlock status and trips This is the main operator panel for ALICE more in-depth control pages are clickable from this main screen

Andrew Moss Standby on status Interlocks required for 5 IOT amplifier's shown which interlocks are failed, Good, and those with timer bypass lops on them to allow the system to warm up Things that warm up included the filament voltage and current – 15 minutes for these tubes Focus supplies that drive coils around the valves After the timer bypass has finished the analogs are interlocked within a 5% good band and any movement outside this level trips the block IOT analogs

Andrew Moss Cavity parameter screen Cavity Temperature's Pressures Vacuum RF signals Acceleration voltage RF Permit

Andrew Moss Ready on status and Trip Interlocks in RED are preventing HV switch on Interlock in RED is the FIRST interlock that triped the RF block OFF

Andrew Moss Vela Machine RF local rules in place to that govern all work carried out on the RF system Waveguide pressurised to 1Bar with SF6 Interlocks prevent operation of system if pressure to low Moving to SF6 reclamation and auto refilling soon that has no emissions Handling measures well understood within STFC

Andrew Moss Conditioning of VELA Cavity Trip on vacuum only Steady build up of power and pulse length RF operators used as controlling action Each trip resulted in a small reduction of RF drive level – RF straight back on Proposals to run unattended automated conditioning system were abandoned as they were not needed Conditioning is remembered by the cavity, even after venting Provided RF components are correct for the task (windows and couplers) conditioning is achieved within a week of shifts

Andrew Moss Cavity coolant stabilisation Cavity on frequency at 36.5 degrees currently (changes with cathode installation) water cooling system with heater, cold water and mixing valve control by high resolution process controller that self learns Water flow rates on cavity are very restricted due to small cooling pipes When RF is applied at 10MW system needs 5 minutes to recover temperature setpoint due to added heat load 0.05 degrees cavity temperature stability can be achieved RF trips result in cavity detuning which can again take 5 minutes to recover from RF is always applied at effectively maximum

Andrew Moss Cavity coolant control loop Cavity temperature Forward power Reflected power For/ref power ratio At RF switch on for/ref power ratio will be 30% After 5 mins operation ratio is below 10% and settles to 3 % Trip effect can be seen No RF staff involvement during normal physics shifts

Andrew Moss RF power measurement Cavity probes are normally 50-60dB and used in control loops to maintain cavity voltage and phase angle. Values of 0.01 degrees and 10-4 % amplitude control is possible Waveguide/coax power couplers in the MW class can be upto dB down on the signal passing them –There accuracy is then very compromised, particularly the reflected power measurement with has a directivity factor to add which further compromise's the accuracy of this signal –An error in calibration of even 0.1dB can make a huge difference to the measured RF power –Use RF filters on power measurements Forward power will be changing during the RF pulse – driven by the LLRF to compensate for tuning, HV voltage droop etc

Andrew Moss MICE tuner control MICE cavity has tuner that can provide additional control that should only be needed on a slow control loop due to pulse rate The MTA tuner operation looks very encouraging, the system behaves well with good accuracy and low backlash – I believe Questions –Temperature control should be used to remove large temporary errors in frequency of cavity –LLRF can run in open loop mode to remove high peak powers under initial detuning conditions –tuner to be active all the time once cavity is on frequency with water control –Tuner mechanism is strong enough to last the life of the MICE experiment

Andrew Moss MICE LLRF control ideas Cavity should ideally be on resonance above all possible ambient temperature possibility's in MICE hall ~ above 30 degrees C Provide a high stability process controlled coolant temperature that can maintain cavity at desired frequency to a high level of stability At RF switch on, run in open loop at predetermined RF power levels and allow coolant control loop to catch up - bring cavity back on tune Switch on active tuner control and use this as the primary frequency control Under operator control move the RF power level up towards the desired level At design RF power level under stable conditions close LLRF control loop for amplitude and phase RF trips would be treated as a new switch on condition – allow system to stabilise with water control loop then activate tuner

Andrew Moss LLRF Possible to use code already developed and running at a number of installations at Daresbury to provide digital LLRF control loop with operator selectable P&I control loops and open/closed loop control LLRF expertise has been lost at Daresbury in last 6 months, replacement imminent but will need considerable training/experience before becoming useful However further development of code is being done within ISIS linac group for the exact same amplifier system - possible to use this LLRF code with our new person as trained expert for experiment run ISIS tests of LLRF are planned with the next 3 – 6 months at RAL Tests of both DL code and ISIS LLRF code possible within MICE test area at DL also within 6 months

Andrew Moss DL LLRF 50MHz IF processing Feedback of I & Q In use at 1.3GHz superconducting cavity with bandwidth of <200Hz 3GHz operation (without feedback) EPICS interface ASTEC/ISIS collaboration to update 201MHz linac LLRF

Andrew Moss RF system controls Install process control cavity coolant temperature system to remove cavity resonance errors due to temperature and switch on detuning conditions and only close tuner loop under well understood conditions For amplifier and cavity RF power measurements use a LabVIEW based system with RF detection to monitor power levels and interlock for problem conditions – this can include reflected power issues from the couplers – vacuum conditions etc and provide fast trip control to the RF system LabVIEW system (similar or a copy of MTA code) would determine the tuning functions required and operate independent of LLRF However ISIS LLRF may include cavity tuning algorithm – also a possibility

Andrew Moss RF clocks 1GHz source DDS 16 bit control of frequency, phase and amplitude DDS 16 bit control of frequency, phase and amplitude 201MHz 220MHz Clock 40 MHz clock DDS 16 bit control of frequency, phase and amplitude AD 9914 Direct Digital Synthesiser (DDS) Provides a flexible solution to generate virtually any frequency Quantum composer 8 channel trigger generator Triggers

Andrew Moss LLRF plan Preform LLRF test at DL on MICE amplifier system to 200kW by - Jan 2016 Purchase modules and build up LabVIEW system to provide RF detection for forward and reflected power, fast interlock system for vacuum trip, power supply trips and tuner control with the advice of MTA staff by - March 2016 Possible to test all of these controls at DL using MICE test amplifier system as progress is made

Andrew Moss Backup slides For discussion

Andrew Moss ALICE 1.3GHz LLRF Cavity bandwidth ~120Hz Q= 10*7 11MV/m gradient Analog control loop using op amps give very fast control 0.2 degrees 0.1 % gradient No active tuner control – operators tune cavity to limit reflected power

Andrew Moss EMMA

Andrew Moss EMMA Parameters & Layout Injection Line Diagnostics Beamline Frequency (nominal) 1.3 GHz No of RF cavities19 Repetition rate Hz at 1.6mS PRF Power Per cavity 90kW Pulsed 4.7kW One IOT amplifier driving 19 copper cavities via waveguide splitters Water cooled cavities with plunger tuner Cavity Q 8000 but all different BW ~163KHz

Andrew Moss EMMA LLRF Instrumentation Technologies Libera LLRF system provides –Initial cavity setting conditions –Control of the cavity amplitude and phase to ensure stable controls the acceleration –Global vector sum of all 19 cavities in control loop –Forward and reverse power monitoring to each cavity –IOT power levels before and after the circulator –1.3GHz +/- 1.5/-4MHz operation is possible –So wide tuning range is needed

Andrew Moss Digital LLRF sweep of cavity frequency Two cavities in the EMMA ring showing initial frequency positions All 19 cavities need to be tuned in frequency VNA plot of an EMMA cavity

Andrew Moss Frequency tuning Changing cavity frequency takes – 60 minutes Tuner motors using epics system to move motors in open loop only Using centre frequency and bandwidth controls ‘sweep analysis’ locates resonance of each cavity in system A new centre frequency can then be set and the tuner motors driven Calc detune shows new resonance of cavity Low reflected power response used to fine tune each cavity Water cooling of cavity to maintain frequency although not tightly controlled Auto frequency tuning was never enabled due to problems with motor controls

Andrew Moss Control of cavities with narrow bandwidths Find cavity using SEL or frequency sweep method Move cavity tuner to bring each cavity on to desired tune point Switch to GDR at low power and monitor/reduce reflected power of each cavity in the system Raise power level and monitor tuning of each cavity of short time (10 minutes) Raise power level to 50% and repeat monitoring of reflected power level Perform tuning of cavity at this power level to understand drift of tuning with respect to RF heating Cooling water temperature can be used to aid frequency tuning and regulation to 0.5 degrees relatively easy to accomplish – 0.1 is possible with correctly designed water circuits

Andrew Moss Current status Digital LLRF at DL Controlling copper 1.3GHz cavity, 3GHz Gun Controlled cavity filling to reduce reflected power during cavity switch on is software coded SEL/GDR loops in regular use Tasks for this year –Aug 2014 control of SCRF cavities at 1.3GHz –Nov 2014 control of cavity tuners via EPICS system to maintain tuning Other developments to work on –Collaboration on 201MHz LLRF control for MICE and ISIS linac –Test on DL test system controlling amplifier into test load –Test two 1.3GHz cavities from one amplifier to understand tuning features