D40ML Series – Magnetic Locking RFID Safety Interlock Switches June 2016

Agenda What is it? / Product Positioning Markets Features Competitive Insights Sales Collateral Selling Information

What is it? The new D40ML series of safety interlock switches combines magnetic locking and RFID technologies to create a highly tamper resistant product in compliance with ISO 14119.

Guardlock Door Switch Product Positioning Holds guard doors and gates closed and provides a high level of tamper resistance D40ML TL4019 TL4024 Features and Functionality D4JL In regards to solving applications the D40ML has the most to offer in regards to application and standards compliance. D4SL-N D4NL Solution Value

Markets

Where to Target Target industry: Target applications: Food & Beverage Packaging Automotive Target applications: Sanitary Packaging Lines Material Handling/Palletizing Robotic Welding Cells Dirty Environments Packaging Machines Applications for the D40ML have no real limitations.

Roll-fed Thermoforming Machine Packaging Roll-fed Thermoforming Machine Plastic Body, Low Holding Force

Stainless Steel, Medium Holding Force Food & Beverage Filling Machine Stainless Steel, Medium Holding Force

Automotive Paint Booth Diecast Metal, High Holding Force

Features

Problem: Standards Spell Out High Holding Force

Solution: D40ML Series Switches D40ML-SS2-_ 900N* D40ML-P2-_ D40ML-M2-_ 950N* D40ML-SS1-_ 1500N* D40ML-P1-_ D40ML-M1-_ Complete Standards Coverage * De-rated values

Problem: Entire Machine is Sanitized in Place

Safe for use with Clean-in-Place or Sanitize-in-Place Applications Solution: D40ML Series IP69K Rating Clean and Sanitize in Place Stainless Steel Housing Safe for use with Clean-in-Place or Sanitize-in-Place Applications

Problem: Exposed Cam Mechanisms Can Fail

Solution: D40ML Series Smooth Surface Magnetic Locking No Moving Parts to Foul No Moving Parts to Jam

Problem: Application Requires High Tamper Resistance Some switches are not very tamper resistant

Virtually impossible to defeat without the matching actuator Solution: D40ML Series Unique actuator models provide 32 million codes How many is 32 million? One for every minute in 60+ years. 948 for every Subway sandwich shop. 3 for every car Toyota sold last year. In other words, a lot! 32 million codes combined with a magnetic actuator mean high tamper resistance Virtually impossible to defeat without the matching actuator

Additional Features and Benefits Auxiliary Output Solid state output that provide status or whether the door is open or closed Series Connectable Install up to 20 switches in series, PLd/Cat.3 One-to-one PLe/cat.4 controller dependent Indicator 2 LEDs to provide operational status of the switch and inputs

Global Safety and Electrical Standards up to Safety PLe acc. EN ISO 13849-1 up to Safety PLd acc. EN ISO 13849-1, 20 switches max. … EN ISO 14119:2013 Safety of Machinery. Interlocking Devices Associated with Guards, Principles for Design and Selection EN ISO 13849-1:2008+AC:2009 Safety of Machinery, Part 1: General Principles for Design EN 60497-5-3:2013 Low Voltage Switchgear and Control Gear – Part 5-3 EN 62061:2005+AC:2010+A1:2013 Safety of Machinery, Functional Safety of Safety-related Electrical, Electronic and Programmable Electronic Control Systems ANSI/UL 508 Industrial Control Equipment ANSI/UL 60947-5-2 Low Voltage Switchgear and Controlgear

Recap Choice of Housing Material Dual Anti-tamper Technology 316 Stainless Steel, Die-cast Metal, High-spec Polyester Dual Anti-tamper Technology RFID + Magnetic Locking Clean/Sanitize in Place IP69K versions available High Holding Force (F1max) Up to 1500N (ISO14119)

Sales Collateral

Web Page

Reference Documents Datasheet

Initially Stocked Items Item Number Long Description JDE Short Description D40ML-M1-U-M12 Diecast Metal, IP67, 1500N Holding Force, Unique Coding, M12 connector extension Metal, IP67, 1500N, Uniq., M12 D40ML-M2-B-5M Diecast Metal, IP67, 900N Holding Force, Master Coding, 5M pre-wired cable Metal, IP67, 900N, Mast., 5M D40ML-M2-U-5M Diecast Metal, IP67, 900N Holding Force, Unique Coding, 5M pre-wired cable Metal, IP67, 900N, Uniq., 5M D40ML-P1-U-M12 Plastic, IP67, 1500N Holding Force, Unique Coding, M12 connector extension Plast. IP67, 1500N, Uniq., M12 D40ML-P2-B-5M Plastic, IP67, 900N Holding Force, Master Coding, 5M pre-wired cable Plast. IP67, 900N, Mast., 5M D40ML-P2-B-M12 Plastic, IP67, 900N Holding Force, Master Coding, M12 connector extension Plast. IP67, 900N, Mast., M12 D40ML-P2-U-5M Plastic, IP67, 900N Holding Force, Unique Coding, 5M pre-wired cable Plast. IP67, 900N, Uniq., 5M D40ML-P2-U-M12 Plastic, IP67, 900N Holding Force, Unique Coding, M12 connector extension Plast. IP67, 900N, Uniq., M12 D40ML-SS1-U-5M Stainless Steel, IP69K, 950N Holding Force, Unique Coding, 5M pre-wired cable SuS IP69K, 950N, Uniq., 5M D40ML-SS1-U-M12 Stainless Steel, IP69K, 950N Holding Force, Unique Coding, M12 connector extension SuS IP67, 950N, Uniq., M12 D40ML-SS2-U-5M Stainless Steel, IP69K, 600N Holding Force, Unique Coding, 5M pre-wired cable SuS IP69K, 600N, Uniq., 5M D40ML-SS2-U-M12 Stainless Steel, IP69K, 600N Holding Force, Unique Coding, M12 connector extension SuS IP67, 600N, Uniq., M12 The table represents common product items that were brought into inventory for the US and Canada. Additional items were brought into US inventory but are not shown in this table.

Accessories – M12 Extension Cable Item Number Long Description JDE Short Description D40ML-CBL-M12-5M M12 8-pin Quick Disconnect Cable, PVC Jacket, 5 Meter D40ML M12, 8-PIN, QD CABLE, 5M M12 8-pin Quick Disconnect Cable, PVC Jacket, 10 Meter D40ML M12, 8-PIN, QD CABLE, 10M

Selection Information

Safety Bundling ILO + R + S

Roll-fed Thermoforming Machine Safety Bundling Roll-fed Thermoforming Machine A22E F3SG D40ML G9SE G5 servo

Product Selection: Environment Problem: Harsh environment or the application involves weld splatter Solution: Select a model with a die-cast metal housing Problem: Process involves cleaning and sanitizing in place Solution: Select a model with a stainless steel IP69K housing Problem: Customer interested in general-purpose, lowest cost Solution: Select a model with a high specification polyester (plastic) housing

Product Selection Model Problem: The door is being forced open and is breaking the locking mechanism Solution: Up to 1500N holding force switches are available, if the pull force is exceeded the switch will not be damaged and an error will be indicated on the diagnostic LED Problem: Switches can be bypassed with the use of spare actuators Solution: Unique actuator models are available with up to 32,000,000 different codes Problem: Is the equipment to be wired or installed in place? Or re- assembled on site? Solution: Prewired versions are available offering economy and fixed wiring or M12 connector versions are available for equipment that needs to be disassembled and reassembled on site.

FAQ’s Q: Can I use other 8-pin M12 cables with the D40ML A: Yes, however it is not recommended. The wiring colors are different from the pre-wired version. Q: Can I replace the D40ML actuator? A: Yes, spare actuators are available for the D40ML-_-B Master coded models. Unique actuators require the replacement of the entire switch. XS2F-D821-_-H0-C F39-JG_A-D F39-JD_A-D MS4800-CBLRX-_M D40ML Cable Function Pin-Out Colour Code   8 Shield Red Shield / Blue Black Orange Lock applied 5 Grey Yellow Brown AUX 4 Pink White Safety Output 2 6 Green 1 Safety Output 1 7 Blue 3 0 VDC Supply 2 +24VDC Supply

Questions Cat. No C424I-E-01