The Science of Shelf Life Ron CottermanDaniel McKamy Vice President, SustainabilityDirector of R&D Food SolutionsSealed Air Corporation August 2014.

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Presentation transcript:

The Science of Shelf Life Ron CottermanDaniel McKamy Vice President, SustainabilityDirector of R&D Food SolutionsSealed Air Corporation August 2014

Outline Food Waste Emerges as a Priority Food Science and Shelf Life Consumers Attitudes Towards Food Waste Collaborating to Reduce Food Waste 2

Sealed Air Consumer Food Waste Survey 3

Estimates of Global Food Waste Source: Food and Agriculture Organization of the United Nations (2011) Over one third of the food we produce is never consumed Cereals Fruits & Vegetables Milk Meat Fish 37% 58% 18% 40% 23% Annual Global Food Waste as a % of Production 4

U.S. Retail and Consumer Food Waste Source: USDA (2014) 31% of retail food supply goes uneaten, valued at $162 Billion Weight of Food Loss Economic Value of Food Loss Caloric Value of Food Loss 5

Impacts of Food in the Supply Chain Greenhouse Gas Contributions U.S. Poultry Supply Chain 6 Source: AMERIPEN Value of Packaging (2013) Overall food waste environmental impact can be significant, and occurs after resources have been invested

The Origins of Food Waste It is important to understand the root cause of food waste to prevent it 7

Consumer Food Waste in the UK Source: WRAP (2013) 8 Over 60% of consumer food waste is avoidable

Consumer Food Waste Causes Source: WRAP (2013) Avoidable Food Waste Among UK Consumers Shelf life of perishable foods is responsible for over 50% of loss 9

Avoidable Food Loss from UK Consumers Source: WRAP (2014) 10 Date labels contribute to consumer food loss

Food Science and Shelf Life 11

What is Food Science? The study of all aspects of food – Raw production – Handling – Processing – Packaging – Distribution – Final consumption 12

What Determines Shelf Life? All quality aspects of the food – Color – Texture – Flavor – Aroma – Nutritional Value – Food Safety – Food Spoilage 13

How Do We Extend Shelf Life? By processing – Refrigeration – Freezing – Canning – Drying – Formulation (added salt, sugars, acids) – Chemical and Physical Disinfection (Blanching, Irradiation) 14

How Do We Extend Shelf Life? By Cleaning and Sanitation – Follow Hygiene standards (HACCP, USDA, FDA, CODEX, BRC, SQF, IFS, ISO 22000… etc.) – Proper Cleaning and Sanitation Protocols – Hygienic Design on Equipment, Building and Facilities – Personnel and Personal Hygiene Practices – Non-Food Contact (surfaces) Chemical Disinfection – Food Contact Chemical Disinfection – Direct Food Contact (Antimicrobial Treatments) – End-To-End approach (Farm to Retail) – Internal and External Audits 15

How Do We Extend Shelf Life? By Packaging – Protects and preserves the product – Improves ease of handling, distribution, and storage – Means of advertising and labeling – Extends product shelf-life, reducing waste. 16

How Do We Extend Shelf Life Through Packaging? Modified Atmosphere Packaging (MAP) – Allows for centralized packaging and distribution – Food preservation - extends product shelf-life Retards microbial growth Delays senescence/ripening of fruits Reduces transpiration Reduces physical damage Slows enzymatic activity 17 Fresh Food Category Refrigerated Shelf Life (days) Non-MAPMAP Fresh red meat (low O2)2-321 Fresh pasta360 Lettuce2-414 Cheese7180

How Do We Extend Shelf Life Through Packaging? Vacuum Packaging – Reduces the volume of air within a package – Usually requires a “barrier” material – Commonly used with Fresh Red Meats Gas Flushing – Generally uses a “barrier” material. Produce packaging is an exception. – Typically incorporates a pre-determined mixture of gases to dilute the atmosphere. 18 Packaging is engineered to withstand abuse, provide barrier and make air-tight seals

How Do We Extend Shelf Life Through Packaging? Controlled Atmosphere Packaging – Used primarily for bulk storage and gassing – Common in the produce - fruit industry Passive Packaging – Modification of the atmospheric concentration within a hermetically sealed package – Typical of respiring products such as fruits and vegetables Active Packaging – Modification of the packaging material with the intent of causing some change in the package environment or packaged product. – Examples include oxygen scavenging, antimicrobials, and pathogen identification systems. 19

Fresh Red Meat What are issues with FRM? – Color changes – Microbial spoilage – Rancidity – Water loss – Address through O 2 and H 2 O barrier 20 MyoglobinOxymyoglobinMetmyoglobin Oxidation Red Meat Color Change

Fresh Red Meat Barrier Bag Vacuum packaged Prevents ingress of oxygen – Reduce microbial spoilage – Reduce rancidity – Protects meat color Reduces water loss 21

Fresh Poultry Packaging Fresh poultry carries bacteria that break down protein and create a strong sulfur odor – Shewanella putrefaciens Packaged in non-barrier structures to allow odors to escape 22

Fresh Poultry Packaging Bags Whole birds, Turkey breasts Breathable/ non-barrier bags Abuse resistance High shrink Sealability 23

Smoked and Processed Meats Ribs Example Abusive product Requires good oxygen barrier Barrier bag provides O 2 barrier and abuse resistance 24

Smoked and Processed Meats Sliced Pepperoni Example Presence of oxygen causes – Discoloration – Rancidity – Mold growth – Flavor changes Can address by – Vacuum package – MAP + sachet or oxygen scavenging film 25

Fresh Produce Fresh produce respires. It is “alive”. – Uses oxygen and gives off carbon dioxide Packaging must be permeable to allow oxygen to get to the product Packaging must be tailored to the respiration rate of the product 26

Fresh Seafood Fresh seafood must be packaged in highly permeable material material per the FDA (10K oxygen transmission rate). This allows for safe packaging for distribution and retail display C. botulinum concern 27

Food Science and Shelf Life Summary The shelf life of various foods is determined by their composition, how they are processed and packaged, and how they are stored. While fresh foods are desirable it is only through processing and packaging that we can extend shelf life, minimize waste, and provide good quality foods to global consumers. 28

29 Consumer Attitudes Toward Food Waste

U.S Consumers Attitudes and Behaviors Source: Harris Poll on Consumer Food Waste (2014) 30

Plenty of Blame to Go Around Source: Harris Poll on Consumer Food Waste (2014) 31

Consumer Packaging Preference Source: Harris Poll on Consumer Food Waste (2014) 32

Consumer Packaging Preference Source: Harris Poll on Consumer Food Waste (2014) 33

Likelihood to Reduce Waste Source: Harris Poll on Consumer Food Waste (2014) ResealabilityPortioning 34

Reputational Impact on Stores and Brands Stores that sell products that help consumers not waste the food they buy Food brands that use packaging that helps me reduce food waste 81% Strongly/ Somewhat Agree 78% I would think more highly of… Strongly/ Somewhat Agree Source: Harris Poll on Consumer Food Waste (2014) 35

Collaborating to Reduce Food Waste 36

Working the Top of the Pyramid Source Reduction Reduce the volume of food waste generated Feed Hungry People Donate extra food to food banks, soup kitchens and shelters Feed Animals Divert food scraps to animal feed Industrial Uses Provide food scraps for rendering, digestion and fuel conversion Composting Create a nutrient-rich soil amendment Landfill/ Incineration Last resort for disposal Disposal Recycling Donation U.S. EPA Food Waste Hierarchy Prevention of Food Waste 37

Recognizes role that packaging plays in preventing food waste Packaging and innovation deliver benefits consumers are looking for – keeping food fresher for longer, saving money and reducing the impact of food waste on the environment UK Partnership: Fresher for Longer 38

U.S. Food Waste Partnerships Collaboration across the supply chain Benchmarking global initiatives—driving best practices. New linkages forming between industry, ngo’s, government and academia 39

Conclusions—The Science of Shelf Life Education Innovation Partnerships New alliances and collaborations are bringing companies together to drive solutions that can prevent food waste Understanding consumer attitudes can provide insight into how to modify behavior and avoid food waste Knowledge of food science and innovative ways to extend shelf life can reduce food spoilage and waste 40