SNS linac beam commissioning By Michael Plum Spallation Neutron Source Oak Ridge National Laboratory ESS Workshop on beam commissioning April 8-9, 2014.

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Presentation transcript:

SNS linac beam commissioning By Michael Plum Spallation Neutron Source Oak Ridge National Laboratory ESS Workshop on beam commissioning April 8-9, 2014

2Managed by UT-Battelle for the U.S. Department of Energy M. Plum, ESS Commissioning Workshop, April 8-9, 2014 Outline Introduction to SNS How we commissioned the SNS linac What we should have done differently What worked well for us Lessons learned

3Managed by UT-Battelle for the U.S. Department of Energy M. Plum, ESS Commissioning Workshop, April 8-9, 2014 SNS Accelerator Complex Front-End: Produce a 1-msec long, chopped, H - beam 1 GeV LINAC Accumulator Ring: Compress 1 msec long pulse to 700 nsec 7.5 kW beam dump RTBT HEBT Injection Extraction RF Collimators Liquid Hg Target 7.5 kW beam dump 150 kW injection dump 1000 MeV Ion Source 2.5 MeV87 MeV CCL SRF,  = 0.61 SRF,  = MeV387 MeV DTL RFQ

4Managed by UT-Battelle for the U.S. Department of Energy M. Plum, ESS Commissioning Workshop, April 8-9, 2014 Commissioning Timeline DTL Tanks 1-3 Front-End DTL Tank 1 DTL/CCL SCL Ring Target

5Managed by UT-Battelle for the U.S. Department of Energy M. Plum, ESS Commissioning Workshop, April 8-9, 2014 How we did it Staffed 24/7 Commissioned with beam in 7 stages (5 for linac, 2 for Ring and target) over 3.5 years Front End through CCL-3 “control room” was a few computer stations in the Front End building, hard hats and safety shoes were required Commissioned DTL-1 (7.5 MeV output energy) with a special diagnostics beam line (D-plate) that had a high-power beam stop. We used it to demonstrate 1.0 MW equivalent power (26 mA pk, 650 us, 60 Hz) in After that did not return to 1 MW beam parameters until 2009.

6Managed by UT-Battelle for the U.S. Department of Energy M. Plum, ESS Commissioning Workshop, April 8-9, 2014 How we did it (cont.) After initial low intensity commissioning, large fraction of accelerator physics time was spent developing low-loss tunes for the next step in beam power We’re still improving our linac tuning algorithms (A. Shishlo) – utilize beam phase measurements inside the same DTL tank whose set points are being determined – utilize all beam phase measurements in SCL for every cavity scan for beam-based calibration of BPM positions to allow absolute beam energy measurements all along the linac

7Managed by UT-Battelle for the U.S. Department of Energy M. Plum, ESS Commissioning Workshop, April 8-9, 2014 How long did it take (how much time did we spend)? Section commissioneddays actual* Front end33 DTL 147 DTL DTL 4-6 and CCL (incl. ~40 days of planned shutdown) CCL 4 thru SCL63 (incl. ~13 days of planned shutdown) *Some times could have been shorter. For example we spent a large amount of time studying the beam halo, and some of this work never bore fruit. On the other hand, this could be seen as time well spent gaining experience with the machine.

8Managed by UT-Battelle for the U.S. Department of Energy M. Plum, ESS Commissioning Workshop, April 8-9, 2014 DTL and CCL warm linac commissioning Temporary high-power (1.4 MW equivalent) beam dump for DTL-1 Temporary low-power (50 us, 1 Hz) dump for DTL 2-3 After that only internal / permanent dumps For DTL we had two methods prepared to set cavity phases and amplitudes – Delta-t method – Energy degrader method – Later developed phase scan signature method (PASTA), and this is the one we use today For CCL we had one method prepared – Delta-t method – Today we use the phase scan signature method (PASTA)

9Managed by UT-Battelle for the U.S. Department of Energy M. Plum, ESS Commissioning Workshop, April 8-9, 2014 SCL commissioning Initially commissioned at 4.2 and 2.1 deg. K, but cryo-plant at 2.1 K was not stable at the time Cavity amplitudes set to maximum stable gradients – much different than design gradients Determining cavity phase set points was a lot easier than expected, partly due to the large acceptance of the SCL – Had two methods prepared: Beam Induced Signal (Drifting Beam method) and Phase Scan. Phase Scan method worked great, no need to further develop Drifting Beam method. Operated at 4.2 K from 2005 to 2007 to give time for cryoplant adjustments needed for stable 2.1 K operation, and also because 4.2 K met operations needs during that time

10Managed by UT-Battelle for the U.S. Department of Energy M. Plum, ESS Commissioning Workshop, April 8-9, 2014 Design vs operation SCL gradients HOM Conditioning HOM+Conditioning Turned on Tuner problem HOM Tuner (from R. Campisi, June 2006) Design gradient

11Managed by UT-Battelle for the U.S. Department of Energy M. Plum, ESS Commissioning Workshop, April 8-9, 2014 Improvements to phase scan method When we first commissioned the SCL we turned off the RF to the cavities downstream of the cavity whose phase was being scanned. It took about 15 minutes to turn on the next cavity and move on. Now we just blank the RF at 1 Hz (59 RF pulses on, 1 pulse off) and that can be turned on or off in about 1 second We use low peak currents (~5 mA) and short pulses (~3 us) to minimize the cavity excitations and beam loading In the first years of routine operations the SCL phase scans took about 12 hours. Today they are automated and take about 40 minutes. beam BPM 1BPM 2

12Managed by UT-Battelle for the U.S. Department of Energy M. Plum, ESS Commissioning Workshop, April 8-9, 2014 What we should have done differently During commissioning many system adjustments and modifications were needed to get everything working together. The rapid pace did not accommodate careful reviews of the modifications. Modifications to the Machine Protection System should have been more carefully reviewed. Low pass filters were added to some MPS inputs to help with false trips due to noise. This ended up slowing down the response time of the MPS, which we didn’t realize at the time, and which caused some (temporary) performance degradation in the performance of the SCL cavities due to slow beam turn off during excess beam loss.

13Managed by UT-Battelle for the U.S. Department of Energy M. Plum, ESS Commissioning Workshop, April 8-9, 2014 What worked well for us Thorough magnet measurement program allowed “dialing-in” magnet currents and immediately transporting beam – first shot through HEBT hit view screen in ring injection section (didn’t do as well with first shot to neutron target) Physics apps were integrated with the on-line model and the control system, and well developed before start of commissioning Physics apps written by commissioning team members Commissioning the machine in 7 stages Good set of beam instrumentation (lots of beam position, beam profile, beam phase, and beam loss monitors)

14Managed by UT-Battelle for the U.S. Department of Energy M. Plum, ESS Commissioning Workshop, April 8-9, 2014 Some lessons learned Equipment checkout with beam takes a large fraction of the time – Beam instrumentation – RF & LLRF – Control system – Machine Protection System Initial commissioning at low beam power was easy once the equipment was running properly Be careful with modifications to critical systems (e.g. MPS system) The high power ramp up was and still is our biggest challenge

15Managed by UT-Battelle for the U.S. Department of Energy M. Plum, ESS Commissioning Workshop, April 8-9, 2014 Power ramp up (the commissioning after the initial commissioning) Two schools of thought here: 1)Keep the beam power low, get all the bugs worked out, don’t endanger beam availability, don’t activate beam line components until everything is working well 2)Aggressively push beam power to identify weak components and to solve high-power problems before the users expect/demand high availability At SNS we choose the latter, and we are glad we did At 1 MW we paused to focus on beam availability. Budget and then target problems caused us to stay at 1 MW for longer than we had hoped. We are now back on the trajectory to further increase the beam power

16Managed by UT-Battelle for the U.S. Department of Energy M. Plum, ESS Commissioning Workshop, April 8-9, 2014 Beam power vs time Typical beam power today is 1.1 MW 1 MW Save $$$ Target supply issues

17Managed by UT-Battelle for the U.S. Department of Energy M. Plum, ESS Commissioning Workshop, April 8-9, 2014 Thank you for your attention!

18Managed by UT-Battelle for the U.S. Department of Energy M. Plum, ESS Commissioning Workshop, April 8-9, 2014 Drifting beam method This is the alternative method we developed to determine the SCL set points Not used since the phase scan method worked well Requires longer beam pulses (~30 us) which can create much more beam loss (compared to ~3 us for phase scan method) in downstream portion of SCL Simulation for 466 MeV, 38 mA, 50  s, rms size 3 deg (Courtesy Y. Zhang)

19Managed by UT-Battelle for the U.S. Department of Energy M. Plum, ESS Commissioning Workshop, April 8-9, 2014 Linac Dump 7.5 KW Injection Dump 150kW Extraction Dump 7.5KW End of Linac - HEBT Gate PPS 1.0, 1.2 DTL Tank 1 And DTL Tanks 1-3 PPS 0.4/0.5 HEBT -Ring Gate PPS 2.0 Evolution of PPS Enclosures with Commissioning HEBT-RTBT- Target PPS 3.0