12009-03-09 Put an end to corrosion & water ingress by self-healing fully amorphous visco- elastic technological systems Solution for Risers.

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Presentation transcript:

Put an end to corrosion & water ingress by self-healing fully amorphous visco- elastic technological systems Solution for Risers

soil to air transition

Current problems  Ageing of existing coatings  Material stresses  Soil movement  No CP  Water level  Weldseam  Harmed by humans and/or animals

Ageing of bitumen coating

Casted in concrete: no control possible

Results after concrete removal

Weldseam corrosion under stiff tapes (tenting)

Mechanical damages

Soil movement

Damage caused by animals

Weathering conditions

Pipe pressure

Influences  Sun and rain  Moisture  Heat and cold  Pipe pressure  Pipe temperature  Soil movement  Damages by people (cutting grass)  Damages by animals

Critical item of pipeline network

Overview of STOPAQ solutions

Underground – Cathodic Protection

Soil movement

Impact of seasonal changes

Temperature changes

STOPAQ SYSTEM  STOPAQ ® Wrappingband CZH Standard corrosion prevention  STOPAQ ® Outerwrap PVC Standard mechanical protection  STOPAQ ® Polyester UV curing wrap material High resistance to shear and mechanical impact  STOPAQ ® Vinylester UV curing wrap material High resistance to shear and mechanical impact High chemical resistant  STOPAQ ® Outerglass Shield XT Moisture curing Polyurethane composite wrap High resistance to shear and mechanical impact  STOPAQ ® Glass Reinforced Epoxy (GRE) Fast curing composite wrap High resistance to shear, mechanical and Chemical impact  STOPAQ ® Gelcoat Improvement of UV resistance esthetici layer  STOPAQ ® Sealing tape ( vulcanizing ) Layer 1; Layer 2; Layer 3; Layer 4; Fixation;

 Easy and fast to apply Surface preparation only St 2/3 1-Component Material No special tools No primer  Permanently flexible No curing No degredation  Easy to cut and shape  No waste  NSF approved  High performance  Warranty 30 years STOPAQ CZH: amorphous and inert material

Possibilities

Application 1; cleaning  Excavation  Wirebrush or Blasting

 Apply in upward direction  Wrap with 10mm overlap  Wrap min 100mm on top of existing coating Application 2; STOPAQ Wrappingband CZH(T)

 PVC layer creates barrier between CZH & Glassfiber  Apply in upward direction with 50% overlap Application 3; STOPAQ Outerwrap PVC

 Apply mechanical toplayer in upward direction  50% overlap Application 4; STOPAQ Mechanical protection

Application 5; Stretch foil  Apply foil for curing  Apply about 2 layer

 Brush application 1c Gelcoat  Every colour is possible  Smooth surface  Chemical resistance  UV-Resistance Application 6

Application pictures