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GC : Hot dip galvanisation

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Presentation on theme: "GC : Hot dip galvanisation"— Presentation transcript:

1 GC : Hot dip galvanisation
Important information Standard for the hot dip galvanistation Surface treatment process

2 GC : Marketing Information
Cablofil Marketing Information GC means Hot dip galvanisation according to NF/EN/ISO 1461 Installation environment Exterior installlation  Aggressive corrosive environment Acidic environment  Sulphurous ( weak concentration ) environment Alkaline environment  Halogen environment Market segment Chemical industries Nitrate explosives Photography Decoration Marine

3 Technical information
Standard : NF / EN / ISO 14.61 Expectations: Thickness of zinc: 55 to 70 µ ; Controlling process ; Composition of zinc ; further information: Customer requirements Quality control = soft surface without sharp edge to file the zinc 10 years corrosion resistance Zinc quality = 98% pur

4 GC : Process of hot dip galvanisation
1) Before processing, the metal must be cleaned of rust and dirt ( stripping ) 2) The steel has to undergo rigorous chemical preparation 3) The steel is dipped into the bath of hot zinc ( 450° C ) 4) As soon as the steel is on temperature, the reaction between the steel and zinc is done 5) Finally you have a steel with several layers of zinc. 6) The thicknesses vary from 55 to 70 microns of zinc. ( control ) 1 2 3 - 4 5 - 6

5

6 EZ : Electro zinc plating
Important information Standard for electro zinc plating Surface treatment process

7 EZ : Marketing Information
Cablofil Marketing information EZ : Electrozinc plating according to NF A / DIN / EN / ISO 2081 & 82, a coating of zinc is deposited on steel by electrolysis Installation environment Interior environment ( underfloor, ceiling and wall mounting ) Market segment Office Service

8 Standard for electro zinc plating
Standard : NF A / DIN / EN / ISO 2081 & 82 Expectations: Minimum thickness of zinc : 1cm² ;

9 EZ : Process of electro zinc plating
1) At first the parts to be coated are degreased, cleaned and dried The baths used consist acid or alkaline solutions of zinc salts 2) The part is dipped into the zinc bath 3) The part is conected the cathode and the zinc ( 99,99 % pure ) is connected to the anode 4) Than the part is cleaned 5) After cleaning the part will be passived. The passivation is a chemical reaction which gives the blue colour to the WMCT 6) Finally the part is drying and ready for packaging 3 1 1 2 6 5 4

10 Stainless steel 316L Important information
Standard for Stainless steel 316L Composition of steel

11 SS 316L : Marketing Information
Cablofil Marketing Information 316 = Stainless Steel 316 according to NF Z2 CND / DIN V4A Installation environment Exterior installlation  Aggressive corrosive environment Acidic environment  Sulphurous ( weak concentration ) environment Alkaline environment  Halogen environment Market segment: Chemical indutsries Food industries Nitrate explosives Decoration Marine

12 Standard for stainless steel 316L
Standard : NF Z2 CND / DIN V4A Expectations : The Exppectations of the standard are the composition of steel. Customer requirements: After manufacturing the WMCT is passivated in a acid nitric bath ( concentration 20-25% ). The Passivation is for the welding points which are without passivation a corrosion point

13 Stainless steel 316L : Composition of steel
Steel with very low carbon content Is a molybdenum bearing grade Steel composed by : 16 – 18 % Cr , 11 – 13 % Ni , 2 % Mo , 0.02 % C

14 Stainless steel 304L Important information
Standard for Stainless steel 304L Composition of steel

15 SS 304 : Marketing Information
Cablofil Marketing information 304 = Stainless steel 304 according to NF 22 CN / DIN V2A Installation environments Exterior and interior installation  Sulphurous environmen Natural environment ( weak concentration ) Acidic environment Alkaline environment Market segment Food industries Chemical industries Photography Decoration Marine

16 Standard for Stainless steel 304L
Standard : NF 22 CN / DIN V2A Expectations : The Exppectations of the standard are the composition of steel. Customer requirements: After manufacturing the WMCT is passivated in a nitric bath ( concentration 20-25% ). The Passivation is for the welding points which are without passivation a corrosion point.

17 Stainless steel 304L : Composition of steel
Steel with low carbon content = 0.03% max. Steel composed by : 18 – 20 % Cr , 8 – 10.5 % Ni , 2 % Mo, 0.08 % C

18 Table of application


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