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Control of Robot Manipulators

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1 Control of Robot Manipulators
Professor Nicola Ferrier ME Room 2246,

2 Control Tasks Robot Level task Pe(t) Trajectory Planning (IK, J, etc)
controller Power electronics Current to motors

3 Control Tasks Robot Level task Pe(t) Trajectory Planning (IK, J, etc)
controller Power electronics Current to motors

4 Independent Joint Control (chapter 6*)
Use computed reference points (setpoints) for each joint Control each joint “independently” Ignore dynamic effects Treat each joint as a stand alone “motor” Dynamics Based control (Chapter 8*) Use dynamics model to facilitate control Compute torque feedforward Inverse Dynamic Control Operation Space control And Compliance, Impedance, Force…. *Spong, Hutchinson, Vidyasagar, “Robot Modeling and Control”, Wiley, 2006

5 Jointed system components

6 Independent Joint Control
Use computed reference points (setpoints) for each joint Control each joint “independently” Ignore dynamic effects Treat each joint as a stand alone “motor” Simplifies control Block Diagram (next slide)

7 Block Diagram of PE controller for a single joint
Energy source (current) Reference angle Error signal control signal torque u PE controller u = Kpe e Motor +reduction +transmission Joint measured joint position, qm Actual joint position, q Joint position sensor

8 Independent Joint Control
Control each joint independently without “communication” between actuators Basic Steps: Model actuator Use kinematics to obtain set-points for each joint Develop a controller for each joint Error for joint i:

9 Need to model relationships:
Actuator Model Need to model relationships: between actuator input (current) and output (torque) Section 6.1: Permanent magnet DC-motor Torque is approximately linear with applied current (equation 6.4) Applied current, amp Motor torque, Nm Motor constant, Nm/amp

10 actuator current vs torque

11 Need to model relationships:
Actuator Model Need to model relationships: between actuator torque and motor angle (q) Section 6.1: Permanent magnet DC-motor Second order ode (equation 6.8 and 6.16) disturbance control input Rotational inertia of joint, kg m^2 Effective damping (friction, back emf), Nm/amp

12 Independent Joint Control
Control each joint independently without “communication” between actuators Basic Steps: Model actuator Use kinematics to obtain setpoints for each joint (recall trajectory planning – chapter 5) Develop a controller for each joint Error for joint i:

13 Proportional control for each joint
Input proportional to position error: Neglect disturbance, wlog set reference position to zero or

14 Proportional control for each joint
Second order linear differential equation: has general form solution: where

15 Block Diagram of PE controller
Kpe 1 + - s(Js+F) Sensor transfer function

16 Three solutions What does this term do?

17 Three solutions Over-damped (w2 > 0) Critically damped (w2 = 0)

18 If B is small and KPE is large: unstable!
Three solutions Under-damped (w2 < 0) w has complex roots Oscillates with frequency If B is small and KPE is large: unstable!

19 Example Step Responses (1 radian)

20 PE controllers can lead to
PI, PID controllers PE controllers can lead to Steady state error Unstable behavior Add Integral Term: ….but now we can have overshoot Add derivative term (PID Controller)

21 Block Diagram of PE controller
Kpe 1 + - s(Js+F) Ki(1/s) Kd(s) Sensor transfer function

22 Set Gains for PID Controller
wlog set (we already have ) Convert to third order equation Solution will be of the form where

23 Set Gains for PID Controller
Critically damped when w = 0 or An equation in 3 unknowns Need two more constraints: Minimum energy Minimum error Minimum jerk And we need the solution to double minimization Beyond the scope of this class – topic of optimal control class More on gains in Advanced Robotics Course ….

24 Problems with Independent Joint Control
Synchronization ? If one joint does not follow the trajectory, where is the end-effector??? Ignores dynamic effects Links are connected Motion of links affects other links Could be in-efficient use of energy

25 Dynamics: Equations of Motion
Dynamic Model forces/torques motion of manipulator+load Equations of Motion Ideally we can use Modeling errors Friction synchronization


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