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Using VitaGoat & SoyCow Systems Improved Food Security with Local Processing of Soy.

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Presentation on theme: "Using VitaGoat & SoyCow Systems Improved Food Security with Local Processing of Soy."— Presentation transcript:

1 Using VitaGoat & SoyCow Systems Improved Food Security with Local Processing of Soy

2 MM: Improved Food Security with Local Processing of Soy Malnutrition is highest in rural areas Roads and industrial infrastructure are poor in rural areas Small-scale local processing is ideal: Lowest-cost complete protein foods are produced in the local communities VitaGoat and SoyCow food enterprises provide employment for unskilled women Enterprises become self-sufficient within one year Other low-cost, simple health interventions can be provided in tandem Micro-nutrient fortification (1/4 cent per dose) De-worming medicine (4 cents per year) Soymilk being made in an Ashram in New Delhi

3 Why are Soyfoods Ideal for Development? Large variety of locally processed low-cost foods Soymilk, tofu, soy yogurt, sour soymilk (low-cost dairy alternatives) Okara (soybean pulp) can be added to foods or sold for feed Provides local jobs & training through sustainable micro-enterprise Nutritional Uses Safe hydration through high-temperature process Micronutrient delivery capability Ideal HIV/AIDS protein nutrition and weaning foods Environmentally friendly 5 to 10 times more efficient with respect to land and energy usage Up to 100 times more efficient with respect to water usage

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6 VitaGoat & SoyCow Installations Existing (2002 - 2009) Committed (2010) MOZAMBIQUE BENIN GHANA SOUTH AFRICA TAJIKISTAN BANGLA- DESH GUINEA PAKISTAN AFGHANISTAN Site Status – February 2010 UGANDA CONGO 143 44 / KOREA \ THAILAND USA ZIMBABWE 3 2 1 2 1 5 2 11 3 5 8 4 MALAWI 6 2 7 17 5 59 20 2 1 + 1 GUATEMALA 1 + 1 HONDURAS BRAZIL 1 1 + 2 4 + 2 + 4 3 + COLOMBIA 1 LIBERIA

7 Today Over 1,000 older electric SoyCows in over 40 countries VitaGoat technology transfer to India completed in 2006; training and support centers operational in India & Africa Over 140 VitaGoats have been installed in 15 African countries, India, Thailand, Guatemala, Honduras, Brazil, Bangladesh & North Korea New-generation SoyCow models are available (Electric soy-only hybrids of the VitaGoat) WISSH projects include VitaGoats and SoyCows in Africa and Central America World Bank project completed in 2009 provides soymilk nutrition supplement for 8,000 students in India Interest in the VitaGoat and SoyCow, as a vehicle for community development, continues to increase School children drinking soymilk at rural school in Orissa

8 The VitaGoat System

9 Why the VitaGoat? Manual (non-electric) operation to enable rural micro-enterprise Wood, coal, gas or other fuel options Lower cost and more versatile High-efficiency boiler conserves fuel No electric/water connection costs Dry and wet food production Rural groups benefit from processing their own foods, especially when there is a glut of local produce The grinder can be used alone to grind coffee, peanut butter, flour, and other nuts, cereals and grains. Cycle Grinder

10 Why a SoyCow? Electric processing of soy foods SoyCow M (VitaGoat hybrid) Electric grinder instead of cycle grinder Multi-fuel boiler as per the VitaGoat Equipment cost approx. US $3,900 Suited for rural applications with household electricity SoyCow E (fully electric) Electric grinder instead of cycle grinder Electric boiler instead of multi-fuel boiler Equipment cost approx. $5,500 Suited for urban/commercial applications SoyCow E All are manufactured in India Electric Grinder Pressure Cooker  Electric Boiler  Filter Press

11 The VitaGoat vs Rural Dairy in Africa Monthly Output : 5,000 L milk 13 dairy cowsVitaGoatDifference Capital Cost $17,300$5,800 (including shipping, Duties, etc) $11,500 Annual maintenance (milking machine for cows) $350$70 (gaskets, valves, filter bags) $280 / year Input costs per month (30 days / month for cows, 25 days / month for VitaGoats) $2,000 Feed, water, labour, vet bills, electricity $1,375 Soybeans, water, sugar, fuel $625 Production Cost per liter: (capital amortized over 15 years, no interest) 43 cents28 cents 15 cents / liter Farm-gate price: 47 cents / L30 cents / L (70 cents / L soy yoghurt) - 17 cents / liter (13 cents higher when combined) Producer’s profit per month$208$1,587$1,379

12 Real VitaGoat – Eldoret, Kenya Monthly Output : 1,200 L milk VitaGoatNotes Capital Cost $5,800 (including shipping, Duties, etc) Annual maintenance $70 Input costs per month (12 days / month ) $300 Soybeans, water, sugar, fuel 3 days / week 100 L / day Production Cost per liter: 28 cents Farm-gate price: 40 cents / L (80 cents / L soy yoghurt) 70 cents / liter on a combined basis Gross profit per month$502 Rent and miscellaneous costs $100 Net profit per month$402

13 Comparison of Systems Foods Produced SoyCow ESoyCow MVitaGoat Soymilk (including tofu, yoghurt, etc) √√√ Vegetable and fruit juices, purees &sauces √ Coarse flours (cornmeal, rice, soy, wheat) Groundnut butter (e.g., peanut butter) Ground beans (coffee, roasted soybeans) √√√√√√ Electricity required √√ Soymilk Capacity40L / hour35L / hour Approximate price (subject to change; taxes, shipping and duties not included) $US 5,900$US 4,500

14 The VitaGoat / SoyCow Applications & Economics Settings: - Direct feeding (emergency or other) - Social institutions (schools, hospitals, etc.) - Community or entrepreneurial businesses Economics: - Daily serving of soyfood for 500 to 1000 people - Can employ 3-6 people per system - Cost of 250 ml serving of soymilk: 6 cents vs 12 cents for dairy milk - Variety of local foods can be processed (VitaGoat) - Minimal infrastructure and set-up costs Training: - Provides an opportunity for nutrition awareness - Related hygiene training about food preparation - Health training about intestinal worms, treatment and prevention also appropriate - Basic training for micro-enterprise management is possible, for those with basic literacy and numeracy

15 PedalPro – cycle innovation Grinder for soya and other foods Water pump 12-24 V Generator Grinder / sharpener for knives and tools Flywheel is coated in replace- able grinding surface for sharpening knives and tools. Generator can charge batteries for lighting, solar lighting and cell-phones etc. Food Grinder for VitaGoat soymilk system and general nut, cereal and grain grinding. Water pump for gardening, filling roof-top tanks etc.

16 Thanks to Our Partners and Sponsors Africare Alpro Child Haven First Steps Rotary WISHH World Bank


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