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Automation & Technology

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Presentation on theme: "Automation & Technology"— Presentation transcript:

1

2 Automation & Technology
AGENDA Industry Issues Automation & Technology THE DIFFERENCE Good vs Bad

3 Sustainability 2008 We know what happened !!!
Source : GTM Research

4 Reliability 0.7 % Average 1.7 %
A University of Arizona study found annual degradation levels of 1.7% on 1,900 modules in the field for years.

5 Consistency Repeatability Average ~ 22 %

6 For a typical 20 MW, 1 % less Energy Yield
Surprises !!! “Oh no! our modules are down 40%, we think it is potential–induced degradation” ‐anonymous module manufacturer, 2010 For a typical 20 MW, 1 % less Energy Yield 10% Profitability Loss

7 Value Automation R&D Sustainability Cost Control Reliability
Process & Technology Consistency

8 CATEGORIZATION OF MANUFACTURERS
Excellent Quality Cost Control Sustainability TIER 1 TIER 2 TIER 3 Vertical Integration Automated Robotic Assembly Heavy R&D Investments Stringent QC Not full Integration Partial automation Little or no R&D Investments Moderate QC Only assembly – no cells Human production lines Zero R&D Investments Minimal QC

9 Recovered Silicon Materials
Vertical Integration Virgin Polysilicon Ingots Wafers Cells Modules Systems Recovered Silicon Materials Economies of Scale Efficiency Improvement Quality Control Cost Control ?

10 Sustainable Growth 1.2GW 1 GW 0.6GW
New Jersey Office JinkoSolar (U.S.) Est. Aug 2010 San Francisco office (US HQ) JinkoSolar GmbH Est. April 1, 2010 Swiss Office Est. Sept.2011 European Warehouses Montpellier office (France) Bologna Office (Italy) Singapore office (APAC HQ) India office (in process) Ontario office (Canada) JinkoSolar production facilities Queensland Office (Australia) Tokyo office (Japan) Growth rate 90% 2009 Mid-2010 2010 1 Mid- 2011 Ingot Wafer Cell Module 0.6GW 1 GW 1.2GW Shanghai and office in Beijing South Africa Office 2 production facilities(Shangrao and Haining) 13 sales offices in 10 countries 2012 ranking in key solar markets: #1 Italy #3 Germany #2 France #2 China Vertical Integration-Capacity Growth (MW)

11 NPC Japan 1200 – 1300 Cell per Hour Low Breakage Rates: 0.1% - 0.3%
High Throughput Min Cell Handling

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13 Texturing Reduced Optical Reflectivity Improved Light Absorption
PV Cell Architecture Reduced Optical Reflectivity Improved Light Absorption Higher Cell Efficiency

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15 5% more peak power per module
R&D: Projects R&D efforts are sharply focused on two emerging technologies: 1. Next Generation Technology: High-Power PERL Cells PERL cells use a thin ceramic film layers on the back of the cell to dramatically increase solar cell voltage (Voc) 5% more peak power per module Standard Cell Cross Section PERL Cell Cross Section Front-side of cell All metal coverage ( ) with full area contact ( ) Limited Voc and Power Point contact area ( ) with ceramic film passivation ( ) Increased Voc and Power

16 3% more peak power per module
R&D: Projects 2. Next Generation Technology: ABC (All Back Contact) Solar Cells & Modules ABC cells place all of metal contact strips at the back of the cell Triple Benefit: Less metal on the front means more sunlight on the cells Simplified back connections reduce power loss & improve reliability Improved aesthetics 3% more peak power per module Standard Cell ABC Cell

17 Cell materials control Module materials control
Incoming Materials Quality Control Appearance Finger width Tension Thickness Appearance Lifetime Resistivity Efficiency LID IQC Cell materials control Module materials control Wafer control Screen Solids Viscosity Adhesion testing Printing effect Efficiency Paste Full automatic ATM wafer inspection system Sampling according to GB EVA cross-linkage Shrinkage appearance Glass anti-impaction particle level Appearance Light transmittance Back sheet peel strength Al-frame oxide thickness hardness curvature Junction box Withstand test waterproof Copper strip flexibility welding capacity coat -appearance resistivity Silicon skin-dry time tensile strength

18 GENERATION – 50 Plants Gujarat
Generation/MW of 50 plants in Gujarat for the same month 216 MWh/Month 84 MWh/Month

19 Call me @ 98181 33532 kuldeep.indeevar@jinkosolar.com
Thank You Call


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