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Project Title Mechanics of thin film on wafer R91943100 詹孫戎.

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Presentation on theme: "Project Title Mechanics of thin film on wafer R91943100 詹孫戎."— Presentation transcript:

1 Project Title Mechanics of thin film on wafer R91943100 詹孫戎

2 Project Title Mechanics of thin film on wafer  Basic mechanics  Axial stress , strainPoisson’s ratio  Poisson’s ratio  Shear stress , strain , modulus  Stress-strain  Thermal strain  Mechanical properties of microelectronic material  Effective Young’s modulus of composite layers  Substrate warpage  Biaxial stress in thin film on thick substrate  Mechanics of film-on-foil electronics  Failure resistance of amorphous silicon transistors  Mobility in thin-film under compressive strain  Reference

3 Project Title Axial stress  Load P (Newton) :  Internal resultant normal force  Area A (m 2 ) :  Cross-section area of the bar  Stressσ (N/m 2 ; Pa) :  Average normal stress at any point on the cross-sectional area  σ > 0 tensile  σ < 0 compressive Source:Mechanics of materials by R.C.Hibbeler

4 Project Title Axial strain  Strainε (dimensionless) :  Deformation changes in length  Average elongation / Original length  Yong’s modulus E (N/m 2 ; Pa) : E (GPa) Si190 SiO 2 73 Diamond1035

5 Project Title Poisson’s ratio  Poisson’s ratio ν :  Transverse strain / Longitudinal strain  ν= 0.5 → volume conserved Source:Mechanics of materials by R.C.Hibbeler

6 Project Title Shear stress , strain , modulus  Shear stress τ (N/m 2 ; Pa) :  V (Newton) ; internal result shear force  A (m 2 ) : area at the section  Shear strain γ (rad)  Shear modulus G (N/m 2 ; Pa) : Source:Mechanics of materials by R.C.Hibbeler

7 Project Title Stress-strain  Low stress  Elastic  stress / strain = constant  σ y = yield stress  Ultimate stress – material break  Si (brittle) ; ultimate stress ~ yield stree MaterialYield Strength(Mpa) Al170 Steel2,100 W4,000 Si7,000 Quartz8,400 Diamond53,000 Source:UC Berkeley EE143,Lec 25

8 Project Title Thermal strain  1ε th = ∫[α f (T) – α s (T)] dT ≒ (α f – α s )(T Dep – T room ) Source:UC Berkeley EE143,Lec 25

9 Project Title Mechanical properties of microelectronic material E(Gpa)ν α(1 /℃ ) σ o (residual stress) Substrate - silicon1900.232.6×10 -6 - alumina~415 - 8.7×10 -6 - silica730.170.4×10 -6 Films polysilicon1600.232.8×10 -6 varies thermal SiO 2 700.200.35×10 -6 compressive PECVD SiO 2 -- 2.3×10 -6 - LPCVD Si 3 N 4 2700.271.6×10 -6 tensile aluminum700.3525×10 -6 (high!)varies tungsten(W)410(stiff!)0.284.3×10 -6 varies polyimide3.20.4220~70 ×10 -6 (very high!)tensile

10 Project Title Effective Young’s modulus of composite layers  Stressing along x-direction  All layers takes the same strain  Ex = f A E A + f B E B  Material with lager E takes larger stress  Stressing along y-direction  All layers takes the same stress   Material with small E takes larger strain Source:UC Berkeley EE143,Lec 25

11 Project Title Substrate warpage  Radius of curvature of warpage  Stoney’s equation  t s : substrate thickness  t f : film thickness  E s : Young’s modulus of substrate  υ s : Posson’s ratio of subsrate Source:UC Berkeley EE143,Lec 25

12 Project Title Biaxial stress in thin film on thick substrate  σ z = 0  No stress direction normal to substrate  Assume isotropic film  ε x = ε y = ε → σ x = σ y = σ Source:UC Berkeley EE143,Lec 25

13 Project Title Mechanics of film-on-foil electronics  When sheet is bent  Top surface in tension  Bottom surface in compression  Neutral surface : one surface inside the sheet has no strain  Strain in top surface :  d f : film thickness  d s : substrate thickness  Circuit sandwiched between substrate and encapsulation layer  Circuit in the neutral surface if Source:Z.Sue,E.Y.Ma,H.Gleskova, and S.Wagner, Appl.Phys.Lett.74,1177(1999)

14 Project Title Mechanics of film-on-foil electronics  Film and substrate have different Young’s moduli   η = d f / d s  χ = Y f / Y s  Two kids of substrate  Steel : Y f / Y s ≒ 100  Plastic : Y f / Y s ≒ 1 Source:Z.Sue,E.Y.Ma,H.Gleskova, and S.Wagner,Appl.Phys.Lett.74,1177(1999)

15 Project Title Failure resistance of amorphous silicon transistors  a-Si:H TFTs  51-μm-thick polyimide  Both side coated 0.5-μm-thick SiN x  100-nm-thick Ti / Cr layer electrode  360nm gate SiN x  100nm undoped a-Si:H  180nm passivating SiN x  50nm (n+) a-Si:H  100nm Al for source-drain contact  Compliant substrate  Without SiN x back layer  Stiff substrate  With SiN x back layer Source:H.Gleskova,S.Wagner,and Z.Sue,Appl.Phys.Lett.75,3011(1999)

16 Project Title Failure resistance of amorphous silicon transistors  TFT bent to a radius R   χ= Y f / Y s ; η 1 = d f1 / d s ; η 2 = d f2 / d s  Y f ≒ 200GPa ; Y s ≒ 5GPa  TFT  Compressed by at least 2% without failing  Tensile 0.5% Source:H.Gleskova,S.Wagner,and Z.Sue, Appl.Phys.Lett.75,3011(1999)

17 Project Title Failure resistance of amorphous silicon transistors Source:H.Gleskova,S.Wagner,and Z.Sue,Appl.Phys.Lett.75,3011(1999)

18 Project Title Mobility in thin-film under compressive strain  Electronic mobility in amorphous silicon thin-film transistor under compressive strain Source:H.Gleskova,S.Wagner,Appl.Phys.Lett.79,3347(2001)

19 Project Title Reference  UC Berkeley EE143,Lec 25  Mechanics of materials by R.C.Hibbeler  Z.Sue,E.Y.Ma,H.Gleskova,and S.Wagner,Appl.Phys.Lett.74,1177(1999)  H.Gleskova,S.Wagner,and Z.Sue,Appl.Phys.Lett.75,3011(1999)  H.Gleskova,S.Wagner,Appl.Phys.Lett.79,3347(2001)


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