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HAND FINISHING PROJECT #1 - End ‘A’ Parallel to ‘E’.05mm - Side ‘B’ Parallel to ‘D’.05mm - Side ‘C’ Parallel to opposite side 38 mm.05 mm - End ‘A’ Perpendicular.

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Presentation on theme: "HAND FINISHING PROJECT #1 - End ‘A’ Parallel to ‘E’.05mm - Side ‘B’ Parallel to ‘D’.05mm - Side ‘C’ Parallel to opposite side 38 mm.05 mm - End ‘A’ Perpendicular."— Presentation transcript:

1 HAND FINISHING PROJECT #1 - End ‘A’ Parallel to ‘E’.05mm - Side ‘B’ Parallel to ‘D’.05mm - Side ‘C’ Parallel to opposite side 38 mm.05 mm - End ‘A’ Perpendicular to ‘B’.05mm - End ‘E’ Perpendicular to ‘B’.05mm - End ‘A’ Perpendicular to 45 degree bevel.05mm - End ‘A’ Perpendicular to 6 mm radius.05mm SIDE B END A SIDE C 85 mm 27mm SIDE D 6 MM RADIUS 45 DEG/10 mm END E Finish all surfaces flat to within.05mm/.0019 in. and to an 80% Die Check Coverage. END E SIDE F (BASE MATERIAL: 1 ¼” X 1 ¾” X 3 ½” CRS)

2 WELD PROJECT #4 1)Using this as a template, center punch plate at every intersection. 2)Weld dots at each center punch approximately 1/8” dia. and 3/16” in height and create a ‘haystack’ point on each weld. (BASE MATERIAL: ½” X 6” X 6” CRS)

3 WELD PROJECT #6 (BASE MATERIAL: ½” X 6” X 6” CRS) 1.2” 1.2” TYP Holes are.70 diameter through. 1) Weld edges of holes to create a edge repair bead that extends into the hole and on upper surface the same amount. 2) Do not turn the plate.

4 WELD PROJECT #7 1 3/8”1.07” 1.25”.46” (Base material: ½” X 6” X 6” CRS) 1) Weld edges of holes to create a edge repair bead that extends into the hole and on upper surface the same amount. 2) Do not turn the plate.

5 WELD PROJECT #8.375” TYP 1.15” TYP.25” TYP.25”.50” TYP.50” TYP Base material: 2” x 2” x 6” CRS Slots are.125 deep. Four sides typical. 1) Fill slots leaving no voids in bottom and build up surface to 3/16” above surface. 2) Do not melt down the walls between the slots.

6 WELD AND HAND FINISH PROJECT #9 20 mm 6.5 mm LAYOUT AND BUILD UP BY WELDING TO PROVIDE ENOUGH MATERIAL TO HAND FINISH TO THE DIMENSIONS SHOWN AND COMPLETE CLEANUP. ALL DIMENSIONS MUST BE WITHIN PLUS OR MINUS.04 mm /.0015 in. (BASE MATERIAL: 1 ¼” X 1 ¾” X 3 ½” CRS)

7 WELD AND HAND FINISH PROJECT #10.751 -.747 DIA THIS TASK IS TO MOVE THE.750 CENTER DIAMETER.250 IN THE DIRECTION OF THE ARROWS BY WELDING ONE SIDE OF THE CENTER DIAMETER TO ADD THE MATERIAL NEEDED TO HAND FINISH IT BACK TO THE ORIGINAL DIAMETER AND MOVE THE CENTER. GRINDERS AND FILES ARE USED FOR FINISHING.. TOLERANCE IS.004 INCHES..250 (BASE MATERIAL: 2.0” DIA. X 2.0 LONG CRS)

8 Disclaimer This workforce solution was funded by a grant awarded under the President’s Community-Based Job Training Grants as implemented by the U.S. Department of Labor’s Employment and Training Administration. The solution was created by the grantee and does not necessarily reflect the official position of the U.S. Department of Labor. The Department of Labor makes no guarantees, warranties, or assurances of any kind, express or implied, with respect to such information, including any information on linked sites and including, but not limited to, accuracy of the information or its completeness, timeliness, usefulness, adequacy, continued availability, or ownership. This solution is copyrighted by the institution that created it. Internal use by an organization and/or personal use by an individual for non-commercial purposes is permissible. All other uses require the prior authorization of the copyright owner. This workforce solution was funded by a grant awarded under the President’s Community-Based Job Training Grants as implemented by the U.S. Department of Labor’s Employment and Training Administration. The solution was created by the grantee and does not necessarily reflect the official position of the U.S. Department of Labor. The Department of Labor makes no guarantees, warranties, or assurances of any kind, express or implied, with respect to such information, including any information on linked sites and including, but not limited to, accuracy of the information or its completeness, timeliness, usefulness, adequacy, continued availability, or ownership. This solution is copyrighted by the institution that created it. Internal use by an organization and/or personal use by an individual for non-commercial purposes is permissible. All other uses require the prior authorization of the copyright owner.


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