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DEA 1511 DEA 151: QUALCONN Modernization of Connection Performance Properties PPIPPI TECHNOLOGY SERVICES Brian Schwind, PE PPI Technology Services Drilling Engineering Association
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DEA 1512 Introduction: Need
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DEA 1513 Introduction: Industry Need 1.Unknown Performance of Connections Pipe Performance exceeding connection ratings 2.Supply Requirements: Competition Multi-source for meeting schedule requirements 3. Cost: Competition As important as the tubular Failure- Financial Loss Liability- life and property
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DEA 1514 Introduction: Operator Experience 1.Failures are found two ways: Laboratory - Rare for a test to go without performance issue Field - Most costly / HSE implications 2.Operators have: Totally Eliminated Field Failures through an integrated Qualification Program Program involves applying what was tested, running per test, and applying within the limits of qualification Independent verification of test results
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DEA 1515 Connection Reliability Foundation: Design Related ( FEA, ISO 13679, Design Calcs) Manufacturing (Complete Specifications) Installation: Torque, RPM, Thread Compound Application, running spec. Environment: Test Load Envelope/ cycling, SLE, Failure Points, Temperature Design: Test to Dimensional, Makeup, and Load Extremes Database Provides Dimensional specifications. Run Per Specification, within Service Load Envelope Qualification has Eliminated Failures!
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DEA 1516 Product Line Qualification Tubing & Casing: HPHT: Asia, Europe, North America CRA: 13% Cr, 22% Cr, 28 Cr, C-276, high nickel Deep Water: Large Diameter/ high rate wells Cutting Edge and Conventional Wells Test Data: $50 Million invested
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DEA 1517 Connection Test Data Casing Design: Detailed Graphical Results
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DEA 1518 Project Concern: Resolved
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DEA 1519 Project Schedule: Finalize Database StructureFinalizing Acquire test dataJune-November Coordinate SoftwareJune- December Coordinate SuppliersJune-December Review/ authenticate dataJune- December Request additional dataSeptember- December QC QUALCONN /review October-December Finalize data presentationNovember-January
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DEA 15110 Project Benefits Short Term: Profit from $50 MM Testing performed over 15+ years Performance Options, Delivery Requirements Save Time: One Stop for Objective Connection Data Address Deepwater, Modern Performance Properties Long Term: Network, Leverage, and Direct $7MM Product Development Effort Upgrade Casing Design Program: Include Connectors Lower Procurement Cost/ Reduced Trouble Time
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DEA 15111 QUALCONN Suppliers Objectives Highly Leveraged Project Cost- Capture Learnings Unified Customer Voice Access to new markets- new users Emphasize the importance of connection performance Reliability Testing- Available to entire company-MEM
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DEA 15112 Operator Objectives Save Money! Quantify Connection Performance- Capture Learnings Integrate into Well Design: Schlumberger/Landmark Primary Cause of Failure- Eliminate! Available to entire company-EPOM Access to new sources- schedule & performance Emphasize the importance of connection performance Benefit from experience of others- do not re-invent the wheel!
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