1. IPC-SM-782 3.6.4.6 Board Size & Panel Construction In order to fully utilize the automation technology associated with surface mount components, a designer should consider how a printed board or P&I structure will be fabricated, assembled and tested.

2. IPC-SM-782 3.6.4.6 Board Size & Panel Construction Each of these processes, because of the particular equipment used, requires fixturing which will affect or dictate certain facets of the board layout. Tooling holes, panel size, component orientation and clearance areas (both component and conductor) on the primary and secondary sides of the board are all equipment and process dependent.

3. IPC-SM-782 3.6.4.6 Board Size & Panel Construction To produce a cost effective layout through optimum base material utilization a designer should consult with the board fabricator to determine optimum panel size. The board should be designed to utilize the manufacturer's suggested usable area.

4. IPC-SM-782 3.6.4.6 Board Size & Panel Construction Smaller boards can be ganged or nested on this same panel size to simplify fixturing and reduce excessive handling during assembly. Most manufacturers will suggest various methods of retaining assemblies in panels. A method should be chosen taking the assembly and test processes into consideration.

5. IPC-SM-782 3.6.4.6 Board Size & Panel Construction Small boards can effectively be arranged on a single working panel, if the designer works closely with manufacturing. These are commonly called nested panels or pallets. Panel construction may include several boards arranged in a matrix or simply one board requiring additional material retained for efficient assembly processing.

6. IPC-SM-782 3.6.4.6 Board Size & Panel Construction The large board or several smaller boards are retained in the panels and separated after all assembly processes are completed. Excising or separating the individual boards from the panel must be planned as well. Several methods are used to retain circuits in a panel, including V- groove scoring and routed slot with break- away tabs.

7. IPC-SM-782 3.6.4.6 Board Size & Panel Construction V-groove scoring is generally provided on both surfaces of the board, and only in a straight line. A small cross section of board material is retained at the break line. An allowance for the scoring angle must be made as well. Conductors that are located too close to the score groove will be exposed or damaged, and rough edges must be sanded lightly to remove burrs and rough fabric particles. See Figure 3-30.

8. IPC-SM-782 3.6.4.6 Board Size & Panel Construction The routed slot and tab pattern is widely used for panel construction and break-away tab extensions. Routing is more precise than scoring, and edge surfaces are smooth, but the break-away "tab" points will require consideration. Tabs can be cut and ground flush with the board edge or pre-drilled in a pattern. The drilled pattern furnishes a low stress break point on the "tab". If the hole pattern is recessed within the board edge, secondary sanding or grinding can be bypassed.