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CNC Internal grinding machine SMART IG 150 / GI 100 CNC

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Presentation on theme: "CNC Internal grinding machine SMART IG 150 / GI 100 CNC"— Presentation transcript:

1 CNC Internal grinding machine SMART IG 150 / GI 100 CNC
The ideal grinder combining precision, high speed and productivity for large batch and mass production in automobile, bearings and allied industries. MODULAR CONFIGURATION - Machine with single grinding spindle - Machine with twin grinding spindle and linear indexing Machine with 4-station turret holding 4 HF spindles to perform multi operations in a single set-up.

2 CNC INTERNAL GRINDING MACHINE - CNC GI-50

3 CNC INTERNAL GRINDING MACHINE - CNC GI-100
MACHINE FEATURES Ideal grinder combining precision, high speed and productivity for large batch and mass production in automobile and allied industries 2 Axis CNC Internal Grinder that can be easily introduced on to the production line for cost effective batch production Can also effectively meet the critical tool room requirements Useful in automobile, auto ancillaries, anti friction bearing industry and defence production Can be employed for grinding bores of connecting rods, bore grinding of gears, bushes and bearing races etc.

4 CNC INTERNAL GRINDING MACHINE - CNC GI-100
Main Specifications Max. grinding bore size - standard mm 100 Min. grinding bore size - with belt driven spindle mm 10 - with H.F. spindle mm 4 Smallest chucking dia mm 8 Largest swing in spray cap. mm 290 Largest grinding length at largest bore mm 100 WHEEL INFEED SLIDE (X-AXIS) Rapid traverse rate M/min 5 Min. infeed rate mm/min 0.06 Min. resolution on X-axis mm 0.001 Spark out time sec Manual electronic hand wheel adjustment mm or 0.010 (depending upon the selection) Maximum infeed of grinding wheel mm 40 Infeed motor Servo motor

5 CNC INTERNAL GRINDING MACHINE - CNC GI-100
Main Specifications contd... TABLE (Z-AXIS) Rapid traverse rate M/min 10 Minimum infeed rate mm/min 0.06 Minimum resolution on Z-axis mm Manual electronic hand wheel adjustment mm or 0.010 (depending upon the selection) Table Stroke - Maximum mm 360 Infeed motor AC Servo motor WORKHEAD - spindle speeds rpm (6 steps) WHEEL HEAD Belt driven grinding spindles (offered as rpm to 35000 special accessory) High frequency spindle (on request) rpm to

6 Special Execution on Internal Grinding
Shoe centreless grinding with auto loading/ unloading. Internal track grinding machine Internal contour grinding machine Super finishing for outer races of taper and cylindrical roller bearings

7 CNC INTERNAL GRINDING MACHINE

8 INTERNAL PARTS OF GRINDING MACHINE

9 OPERATION ON GRINDING MACHINE

10 INTERNAL GRINDING OPERATION

11 SPECIAL EXECUTIONS ON INTERNAL GRINDING MACHINE
Various SPMs can also be offered on Internal Grinding Machine such as: Base and Bottom Grinding Machine Shoe Centreless Grinding Machine for bore grinding of bearing races and Radii grinding of inner track of outer race of bearings.

12 INTERNAL CYLINDRICAL GRINDING APPLICATION
Sector- Automobile Ball Seat OGrinding Spherical Dia 30 Customers: SRMT Ashok Leyland Component Counter Balance Operation Bore dia22 Customers: Bajaj Auto LML Limited Majestic Auto Moped India

13 INTERNAL GRINDING MACHINE APPLICATION
Sector- Automobile I C Bush Circularity mm Concentricity mm Cusomers: Escorts Mahindra & Mahindra HMT Tractors

14 INTERNAL GRINDING MACHINE APPLICATION
Sector- Automobile Component : Corona Gear Operation Grind bore and face Operation Grind bore Customers:- Bajaj Auto LML limited

15 INTERNAL GRINDING MACHINE APPLICATION
Sector- Automobile Component Brake drum Operation : Grind mm Customers Bajaj Auto LML Limited Component : Bevel Gear Operation : Bore Grinding Dia mm Customers Bharat Gears Gajra Gears

16 INTERNAL GRINDING MACHINE APPLICATION
Sector- GENERAL ENGG Component Differential gear Operation Bore Dia mm Customers Bajaj auto LML limited Component Taper bush Operation Grind taper bore Customers Ashok Leyland (3 M/cs) Escorts limited

17 INTERNAL GRINDING MACHINE APPLICATION
Sector- Automobile Component Main shaft Operation Grind bore dia mm Clamping Special Diaphragm chuck with centre support Customer Bajaj Auto (3 M/cs)

18 INTERNAL CYLINDRICAL GRINDING APPLICATION
Component : Satellite Gear Operation : Bore Grinding ø 11 ( to ) Clamping : Outside in Diaphragm Chuck Spindle : rpm Quill : 6 x 15 Wheel : 10x13x3 Stock Removal : 0.4 mm on Dia

19 INTERNAL GRINDING MACHINE CNC GI-50 CNC APPLICATION
Component : Connecting rod Operation : Bore Grinding Dia 15 (2 nos. at a time) Clamping : Face clamping Spindle : rpm (HF Spindle) Quill : 10 x 20 Wheel : 16 x 16 x 16 Stock removal : 0.4 mm on dia. -0.009 +0.004

20 INTERNAL GRINDING MACHINE CNC GI-50 CNC APPLICATION
Component : Corona Gear Operation : Grind bore Clamping : On outside dia in Diaphragm chuck Spindle : rpm Quill : 32 x 16 Wheel : 60 x 40 x 20 (cup wheel) (Recess f 39x32 Stock removal : 0.1 mm on dia.

21 SPM BORE AND BOTTOM FACE GRINDING MACHINE
Component : Corona Gear Operation : Grind bore and face Clamping : Special Diaphragm chuck with face clamping Spindle : rpm Quill : 40 x 25 Wheel : dia 60 x 40 Stock removal : 0.3 mm on dia. And 0.1 mm on Face (Max.)

22 HMT Machine Tools Limited AJMER
Thank you HMT Machine Tools Limited AJMER


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