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Drilling Experience and Lessons Learned from Key US Shale Plays

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Presentation on theme: "Drilling Experience and Lessons Learned from Key US Shale Plays"— Presentation transcript:

1 Drilling Experience and Lessons Learned from Key US Shale Plays
Quan Guo and Jim Friedheim M-I SWACO, A Schlumberger Company Buenos Aires, 9 de agosto de 2012

2 Drilling experience from key US shale plays
Agenda Introduction Gas shale is different from conventional shale Every gas/oil shale is different Drilling experience from key US shale plays Eagle Ford Haynesville Marcellus Lessons learned from US shale play drilling Summary and Conclusions

3 Key Challenges for Shale Gas
Technical Economic Environmental

4 Moderate Reactivity shale
Gas/Oil Shale is Different High Reactivity Shale Massive structure Lack of bedding planes or evident laminations Soft Plastic Sticky CEC >20 meq/100g Predominance of Smectite Moderate Reactivity shale Moderate laminated structure Bedding structure Easily broken Not plastic CEC meq/100 g Presence of smectite and Illite approximately similar proportion Low Reactivity Shale Strongly laminated structure Fissile Brittle (Break along lamination) Hard and firm consolidation Not sticky CEC <10 meq/100g Predominance of illite Unconventional resource requires unconventional thinking

5 Every Shale Play is Different
Haynesville Depth = 10,500 – 13,500 ft TVD MW = 15 – 16 ppg Temperature = 300 – 325° F Total Clay Content = 33% Fayetteville Depth = ~ 1,000 – 7,000 ft TVD MW = 9 – 10 ppg Temperature= ~ 135 ° F Total Clay Content = 12% Marcellus Depth = 5,000 – 8,500 ft TVD MW = 12 – 14.5 ppg Temperature= ~ 180° F Total Clay Content = 29% Eagle Ford Depth = 6,000 – 14,000 ft TVD MW = 10 – 14 ppg Temperature = 225 – 250° F Total Clay Content = 8% Barnett Depth = 6,500 – 8,500 ft TVD MW = 9.5 – 10.5 ppg Temperature= ~ 180 – 220 ° F Total Clay Content = 27% Bakken Depth = 11,000 ft TVD MW = 10.5 ppg Temperature= ~ 150° F Total Clay Content = 16%

6 Drilling experience from key US shale plays
Agenda Introduction Gas/oil shale is different from conventional shale Every gas/oil shale is different Drilling experience from key US shale plays Eagle Ford Haynesville Marcellus Lessons learned from US shale play drilling Summary and Conclusions

7 Eagle Ford Shale Over 200 horizontal wells from 31 operators
80% OBM & 20% WBM Eagle Ford varies from 6000 to 14,000 ft TVD Lateral length from to 6000 feet

8 Eagle Ford Shale Drilling days varies from 15 to 36 days for WBM, or 15 to ~30 days for OBM, depending well length OBM shows advantages for longer wells, but not so for shorter wells

9 Eagle Ford Shale The industry is making progress over the years – Learn from the US experience! Some operator performs significantly better than others – Learn from others!

10 Haynesville Shale Over 200 horizontal wells from 17 operators
85% OBM & 15% WBM Haynesville shale varies 10,500 – 13,500 ft TVD Lateral length from to 7000 feet

11 Haynesville Shale WBMs are mostly used for shallow wells.
OBMs are mostly for deep wells, because of HTHP. Drilling days vary from 35 to ~50 days, depending on well length. Total Drilling Days Water Based Mud Wells TD P10 P50 P90 8000 n/a 19 11000 27 30 41 13000 20 32 53 Oil Based Mud Wells 15000 35 51 16500 36 50 17500 42 63 19000 96

12 Haynesville Shale Haynesville shale is a HTHP shale gas play.
Again, the industry is making progress over the years – Learn from the US experience!

13 Marcellus Shale Over 200 horizontal wells from 13 operators
Most of the surface & intermediate holes are drilled with air or mist. 60% SBM & 40% WBM Marcellus shale varies 5,000 – 8,500 ft TVD Lateral length from to 8000 feet

14 Marcellus Shale WBM and SBM perform equally well.
OBM shows advantages for very long wells. Large gap between gap among the better and worse performers for wells with similar depths. The industry is still learning & has a large opportunity for improvement.

15 Drilling experience from key US shale plays
Agenda Introduction Drilling experience from key US shale plays Eagle Ford Haynesville Marcellus Lessons learned from US shale play drilling Summary and Conclusions

16 In-Depth Analysis & Lessons Learned

17 Summary of Lessons Learned
Eagle Ford Shale Over 200 wells from 31 operators were analyzed Key wellbore instability issues are reactive Midway shale and mud loss in the Austin Chalk These issues are managed by well design, drilling fluids selection and wellbore strengthening Grinding and hole cleaning is a common problem for long horizontal wells The industry is making progress over the years – Learn from the US experience Some operator performs significantly better than others – Learn from others and know which partners to work with!

18 Summary of Lessons Learned
Haynesville Shale Over 200 wells from 17 operators were analyzed Key wellbore instability issues are gas kicks and loss circulation when transitioning to the Hosston and Cotton Valley formations Drilling days varied from 25 to 50 days in majority of the investigated wells, depending on well length Downhole tool failures due to HTHP, were the main causes for drilling days significantly over 50 days OBM is the drilling fluids of choice, again, due to HTHP The industry is making progress over the years Some operator performs significantly better than others

19 Summary of Lessons Learned
Marcellus Shale Over 200 wells from 13 operators were analyzed Drilling days with WBM and SBM were very close Key issues are wellbore instability while drilling the curve section and hole cleaning problems while drilling the horizontal section Failure mechanisms from shale-drilling fluid interaction were de-lamination, resulting in “coffee-ground”-like cuttings Removing “coffee-ground” cuttings from drilling fluids was difficult and made drilling fluids re-use a challenge and increased the cost of drilling waste disposal No clear progress over the years in drilling days, or the industry is still learning to improve

20 Summary and Conclusions
Every shale play is different Drilling data of over 1000 wells from key US shale plays have been analyzed, particularly with respect to drilling fluids (OBM vs WBM) Key drilling issues and solutions have been identified for each of the shale plays The industry is making progress over the years – Learn from the US experience Some operator performs significantly better than others – Learn from others and know which partners to work with Cutting grinding, hole cleaning and lubricity are the common problems for long horizontal wells The total drilling days or well costs for similar wells can vary significantly, indicating a large opportunity for improvement

21 Gracias


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