1. Team Members: Thong Truong Paul Lucas Khoi Nguyen Asgedom Grehiwot Mircea Bec Meshari Ebrahim Faculty Advisor: Dr. Faryar Etesami Industrial Adviosr : Rory Olson

2. Background Information Mission Statement Project Plan Customer Identification Product Design Specification House of Quality Technical Risk Management Q&A

3.  Most of Boeing design aircrafts are affected by corrosion.  How do they prevent corrosion?  Process of preventing corrosion- sealing and curing.  The two current approaches of sealant are known as “traditional” and “lean” methods.  Advantages and disadvantages of each method.

4. Advantages: ― Hold many parts. ― Has humidity control. Disadvantages: ― Large Size, costly to move. ― Hardwired/Plumbed. ― Inefficient flow control

5. Advantages: ― Proper size and flow. ― Not hardwired. ― Apply 120v AC Disadvantages: ― No humidity control. ― Plumbed.

6. Design a device which can embrace the advantages of the two current methods together to produce a highly efficient curing oven. Equip the current oven with a non-corrosive, humidity control and maintain a lightweight design. Design oven will have on board water supply.

7. Project Milestones Task Start DateFinish DateDue Date Initial Brainstorming Jan 9Jan 28- PDS Report Jan 9Jan 28Jan 30 External Search Jan 20Feb 1Feb 27 PDS Report Presentation Jan 30Feb 13 Initial Design Feb 3Feb 20- Design Feb 20March 10- Design Evaluation March 10March 12- Progress Report Jan 30March 10March 12 Progress Report Presentation Feb 20Feb 25Feb 27 Prototype & Test April 2May 2- Redesign May 2May 10- Repeat Prototype & Test May 10May 17- Manufacture May 17Jun 1- Assemble/Install/Test Jun 1Jun 10-

8. Internal: PSU Capstone Program. Dr. Etesami, Capstone Instructor. Capstone Team Members. External: Boeing Company. Rory Olson, Boeing Research and Development Engineer

9. Performance: Quality and Reliability: Priority Maintain 135 ± 5 o F Humidity of 50% ± 5% RH 1 out of 1000 part failure. High

10. Life in Service: At least 5 years with little maintenance. Materials: No silicone products can be used in the fabrication or assembly of the oven. Use corrosion resistant materials. Dimensions: for this project we would be using 3’ wide x 3’ tall x 4’ deep oven. Ergonomics: Weight light of water tank(<35 lbs. and 4’ height) Priority High Medium Low

11. Parameter Importance Customer Engineering Criteria Competition Temperature ( o F) Humidity (% RH) Cost ($) Power Source (Volts AC) Weight (lbs) Flow Control Water Supply Current Designs Performance 10 Boeing ***** ---***-** Mobility 6 --****** ****** Testing 9 ***** ---**-- Maintenance 7 --****----- Ergonomics 2 ----***-****** Installation Project Team --*******-*****- Current Design _135N/A 120200NoN/A - Target _13550%2000120300YesPortable -

12. Scope Definition: A “scope control process” will be maintained throughout the lifetime of the project. Performance: Performance of each team member will influence directly to the success of the product. Reliability: The product must be reliable since it utilizes on a daily basics. Identify the design’s weaknesses and eliminate or minimize their effects.

13. Background Information Mission Statement Project Plan Customer Identification Product Design Specification House of Quality Technical Risk Management