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Power Generation Vibration Monitoring and Machine Protection Systems 1010 E. Main St., League City, TX 77573 Phone: 281-334-0766 Fax: 281-334-4255 www.stiweb.comwww.stiweb.com.

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Presentation on theme: "Power Generation Vibration Monitoring and Machine Protection Systems 1010 E. Main St., League City, TX 77573 Phone: 281-334-0766 Fax: 281-334-4255 www.stiweb.comwww.stiweb.com."— Presentation transcript:

1 Power Generation Vibration Monitoring and Machine Protection Systems 1010 E. Main St., League City, TX 77573 Phone: 281-334-0766 Fax: 281-334-4255 www.stiweb.comwww.stiweb.com / www.stiwebstore.comwww.stiwebstore.com

2 STI Vibration Monitoring Inc. About STI STI was founded in 1989 and created Condition Monitoring Custom Products (CMCP) in 1995 to bring more low cost solutions to our customers while providing the flexibility required in today’s competitive market. STI specializes in low cost alternatives to “Rack Based Monitoring”, by bringing single channel transmitters and monitors into the market. By creating a monitoring system based on single channels, the costs of machine protection systems are now much more affordable.

3 STI’s Strategy Allowing Customers to make use of existing PLC and DCS systems Making use of Existing Networks Modular Design Distributive Design Low Cost Keep it Simple (Kiss) “Simply the Lowest Cost Approach to Condition Monitoring” Provide our Customers with an easy to use and maintain Low Cost Alternative to expensive, centralized rack based Machine Protection Systems by:

4 www.cmcpweb.com What’s Changed ? Hardware PLC and DCS Systems are faster, cheaper and more common. Many Plants are upgrading to New DCS and PLC Systems. HMI Systems like Wonderware are available. People Vibration and machinery specialists are retiring, or spread out. A lot of specialty work is contracted. Engineers and Technicians are forced to be “Jack of All Trades”. Operators are being assigned more tasks. Users want smarter, simpler and easier to maintain systems. Users are more budget conscious. Engineers and Technicians are more computer oriented. Major machine flaws have been fixed.

5 www.cmcpweb.com Large centralized “Rack” based systems Control Room mounted Originally Capital Projects OEM supplied sensors All sensors wired to “Rack” Requires lots of instrument wire and conduit (2x cost) Large Racks do nothing that a PLC or DCS system cannot do! Overall Values Time Delay Power up inhibit OK Circuit 99% not wired to “Shutdown” Many are ‘Obsolete” Legacy Issues

6 CMCP Monitoring Strategy PLC/DCS

7 www.cmcpweb.com Vibration Monitoring using PLC Advantages: Low Cost (1/2 Legacy Systems) Simple to Install Can make use of existing sensors Distributive Architecture 4-20 mA noise free Digital to save wiring costs Choice of Protocol Easy repair and replacement Local Dynamic Signal w/BNC

8 CMCP 420VT & CMCP420VT-T Loop Powered Vibration Transmitters “Simply, the Lowest Cost Approach to Machine Protection”

9 Features Include:  Solid State  Velocity Output  Loop Powered  Integral Accelerometer  4-20 mA Output  100 mv/g Dynamic Signal Output  2-2,000 HZ  No External Housing Required  No Special Extension Cable –  Optional Bright LED or LCD Display w/ BNC  Optional BNC Adaptor  Optional Temperature CMCP 420VT-T Loop Powered, 2 wire Vibration Transmitter w/LED Display w/BNC Adaptor

10 Features Include:  Solid State  Velocity Output  Temperature Output  Loop Powered  Integral Accelerometer  4-20 mA Output  2-2,000 HZ  No External Housing Required  No Special Extension Cable CMCP 420VT-T Dual Parameter Loop Powered Vibration and Temperature Transmitter

11 CMCP 420VT Series Accessories CMCP203 CMCP420BNC CMCP420EL CMCP420LED CMCP420WF CMCP420XPHD

12 ISA Standard 4-20mA and 1-5 VDC Standard Instrument Wire (pair) Extremely Accurate Low voltages (typically 24 VDC) Long distances can be handled Voltage has resistance losses 4-20 mA Current Constant anywhere on loop Noise immunity Instrument Technicians understand Available IO Points Why 4-20mA?

13 CMCP 500 Series Transmitters and Monitors

14 CMCP500 Series Transmitters and Monitors CMCP 500 Transmitter CMCP 500A Monitor Rated For Use In Hazardous Areas Class I Division II Groups B, C and D

15 CMCP 525 Acceleration CMCP 530 Velocity CMCP535 Displacement (Velocity) CMCP 540 Displacement (EP) CMCP 545 Thrust Position (EP) CMCP546 Absolute Vibration (EP/A) CMCP547 Differential Expansion (TSI) CMCP548 Case Expansion (TSI) CMCP549 Valve Position (TSI) CMCP560 RTD Temperature CMCP565 Thermocouple Temperature CMCP570 Solid State Temperature CMCP575 Speed CMCP580 Process Variable CMCP585 Eccentricity (TSI) CMCP590 Acceleration Enveloping CMCP595 Buffer Accessory Module CMCP797 Active Signal Buffer CMCP500 Series Transmitter and Monitor Configurations

16 CMCP 500 Series Transmitters Features Include: Single Channel Low Cost Class I Division II Rated CE Small Size Din Rail Mount 4-20 mA Output 24 VDC Powered OK Circuit Optional Filters Buffered Outputs (2) Selectable Ranges (5) All Popular Sensors and Transducers Easy Troubleshooting and Replacement

17 CMCP 500 Series Transmitters

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20 CMCP 500A Series Monitors Features Include: All Features of Transmitter 3 Alarms w/Relays OK Alert Danger Selectable Time Delay (.1, 1, 3, 6 and 10 sec.) Latching or Non-Latching Relays Reset Terminals Trip Multiply (2x or 3x) Outputs for Optional Display Meets API-670 (American Petroleum Institute) Easy Alarm Setup and Adjustment

21 CMCP 500A Series Monitors

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23 Standard Monitoring Systems

24 CMCP 5301-E(M) Single Channel General Machinery Monitoring System Features Include:  Single Channel  Bright Red LED Display  Reset Button  Low Cost  4-20mA Output  Alert & Danger Alarms  Adjustable Time Delay  Trip Multiply  Transducer Fault Detection  Buffered Transducer Output

25 CMCP 5302-E(M) Two Channel General Machinery Monitoring System Great for Cooling Towers, Fin Fans, Hydro Turbines and any low channel count application. Features Include:  Two Channel  Bright Red LED Display  Reset Button  Low Cost  4-20mA Output  Alert & Danger Alarms  Adjustable Time Delay  Trip Multiply  Transducer Fault Detection  Buffered Transducer Output

26 The CMCP5304 is a 4 channel monitoring system ideal for monitoring rotating machinery such as pumps, fans, compressors, turbines, and motors. The General Machine Monitor is equipped with 4 CMCP/CMCP530A Monitors alarming in integrated velocity with a 100 mV/g ICP Accelerometer input. CMCP 5304-E(M) Four Channel General Machinery Monitor Also Available with Stainless Steel Housing

27 Features Include:  Solid State Reliability  Class 1 Division 1 Rated  Integral Sensor (Optional External Sensor)  Two Levels of Alarm with Relays  True “OK” Circuitry with Relay  Adjustable Time Delays  Trip Multiply  4-20mA Output  Remote Reset  Optional Local Reset  Bright LED Digital Readout CMCP1000 Dual Limit, Single Channel Vibration Monitor Applications include Reciprocating Compressor Frame Vibration, Fin Fans and replacement for any mechanical vibration switch.

28 CMCP5019 19" Rack Mounted 10-Channel Monitor 19" EIA Rack or Panel Mount - 2 DIN High Individual Bright Red LED or LCD Displays OK, Alert, and Danger Relays - Meets API-670 CE Approved Terminals for Customer Wiring Universal VAC Power Optional -24 VDC Power Supply for Eddy Probes Optional MODBUS or Ethernet TCPIP Features Include: Direct Replacement for Bently Nevada, Entech IRD and Other 19” Rack Based Systems

29 LOW COST CONDITION MONITORING PACKAGES CMCP500 Series Monitors Custom Integration / Packaging  Custom Designs and Layout  Displays (common or individual)  Power Supplies  Custom Enclosures (XP, Nema 4, 4x)  Intermediate Terminal Strips  IS Barriers  Field IO Interface  Ethernet TCP/IP, RS-485 Interface  Wireless  Web Enabled  Integration and Test (FAT)

30 Sensors and Accessories

31 Features Include:  LOW COST (Only $99.00 for 5 Meter System)  Small Size Case, 1/2” x 1.05”  Small Footprint, 1/2”  Integral Cable (5, 10 or 20 Meters)  100 mV/g Sensitivity  0.32 Hz to 10 KHz Frequency Range (± 3 dB)  Waterproof CMCP1100 Series Industrial Accelerometers Standard CMCP1100 High Temp. CMCP1100H Side Mount CMCP1100S CMCP1100C M8 Connector New!

32 Features Include:  Low Cost  Small Size Case, 1.5” x 1.5” x 0.9”  Cable (5, 10 or 20 Meters)  100 mV/g Sensitivity per channel  10% Accuracy  0.32 Hz to 10 KHz Frequency Range (± 3 dB)  Waterproof CMCP1300 Series Industrial Triaxial Accelerometers New!

33 Mounting PadsMotor Fin Mounts Piloted End Mill Extension Cables BNC Junction Boxes Accelerometer Accessories Adhesives NPT Adapters Intermediate Termination Boxes Accelerometer Housing

34 CMCP303 Triaxial Connection Box Features Include:  Low Cost  2 and 4 Triaxial Accelerometers  6 and 12 Ch.  Available in Fiberglass, Painted Steel or SS  Water Tight & Dust Tight  Provide convenient and safe access to Triaxial signals New!

35 CMCP250 Accelerometer Mounting Kit 25CMCP-200-02 Mounting Pads 2CMCP-205-01 Motor Fin Mount 2CMCP-205-02 Motor Fin Mount 2CMCP-205-03 Motor Fin Mount 2CMCP-205-04 Motor Fin Mount 25CMCP-230-01 1/4" x 28 UNF x 1/2" 25CMCP-230-02 1/4" x 28 UNF x 3/4" 1CMCP-701 Spot Reamer 1CMCP-721-02 1/4 x 28 UNF Tap 1Tap Handle 1CMCP-211 Adhesive and Activator 1CMCP-212 Silicon Dielectric 1CMCP-213 Silicone Sealant 12CMCP-208 Mixing Nozzles 2CMCP-206 Adhesive Filler

36 CMCP801  Meets API670 external mounting specifications  304 and 316 Stainless Steel  Provided with four 3/4" NPT Hubs  3/4" or ½” NPT Case Entry CMCP805  Machined aluminum  Threaded and slotted to insure position and stability Eddy Probe Accessories CMCP4190  Machined 304 Stainless Steel  ½” and ¾” NPT External Threads  ¼” x 28 and 3/8 ” x 24 Internal Threads

37 CMCP1210 Series Spring Loaded Temp. Sensors Features Include: Tip Sensitive RTD or Thermocouple For use to 260º C (500º F) Adjustable Spring-Loaded Holder with Fluid Seal Aluminum Connector Head – Optional XP Head

38 Features Include:  Verify Voltage Output vs. Gap  For use with 5mm & 8mm Probes  Precision Micrometer  4140 Target  Graph Paper & Excel Spreadsheet CMCP610 Eddy Probe Calibrator

39 Features Include:  Class I, Div II, Group’s A,B,C,D  Superior noise immunity  Frequency Hopping  Worldwide Unlicensed 2.4 GHz  Ethernet (TCP/IP, Ethernet/IP, Modbus/TCP, etc.)  MODBUS RTU RS-485, RS-422, RS-232  32 Frequency Channels  Up to 16 mile range w/ Hi Gain Antennas  Can be extended with Repeaters  250 Kbps RF Data Rate  Easy to Configure Ethernet Model Wireless Industrial Radios Lowers Cost of Wiring and Installation

40 Features Include:  Oscilloscope  Optical Phase Reference Kit  Eddy Probe System  Power Supply  Magnetic Mounts  Custom Vice Grips  “Bucking” Amplifier  Hard Carrying Case  Optional Gauss Meter  Option Software CMCP810 Electrical Runout Kit

41 Custom Products and Integration

42 CP Products (Custom Products) Custom Enclosures Free Standing Cabinets Drawing & Engineering Services (AutoCAD) Custom Packaging (Kits) Battery Powered Monitors Wonderware HMI Integration Services Test and FAT Custom Enclosures Free Standing Cabinets Component Integration Drawing and Engineering Services Custom HMI Applications Custom Cables Specialty Sensors

43 Over 250 integrated Custom Panels and Enclosures Customers Include:  Aramco (Abqaiq, Sadaf, Ras Tanura, Shayba, Riyadh)  Black & Veatch  Brown & Root  Caltex  Fisher Rosemont  BHEL  Wyle Labs  Chevron USA  BP Amoco  M&M Mars  Champion Paper  E.I. Dupont  Ebara International.  Baxter Wilson Unit 1 and 2  City of Portland, Oregon … and many more Cabinet / Panel Design and System Integration

44 Case Histories

45 Case History: Turbine Supervisory Instrumentation #1 Customer:Flagstaff Electric System Type:TSI System Location:Flagstaff, Arizona Salesperson:David Poffenbarger Year Installed:2008/2009

46 Case History: Turbine Supervisory Instrumentation #1

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50 Case History: Turbine Supervisory Instrumentation #2 Customer:Xcel Energy System Type:TSI System Location:Saint Paul, Minnesota, USA Salesperson:Frank Howard Year Installed:2004/2006

51 Case History: Turbine Supervisory Instrumentation #2

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53 Case History: Balance of Plant Customer:Ameren System Type:BOP FD/ID/PA Location:Newton, Illinois Salesperson:Frank Howard Year Installed:2007/2008

54 Case History: Balance of Plant

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59 Customer:Direct Energy System Type:Cooling Towers Location:Bastrop Texas Salesperson:Matt Howard Year Installed:2009 Case History: Cooling Towers

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63 10 Cell Cooling Tower with Dynamic Output AEP Welsh, Texas

64 Customer:Southern California Edison (SCE) System Type:Hydro Turbine Generators (13) Location:Big Creek, California Salesperson:Frank Howard Year Installed:Various Case History: Hydro Turbine Generators

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68 Customer:Dynegy System Type:Coal Crushers 16/16/BOP Location:2 Locations, Illinois, USA Salesperson:Gary Gbur Year Installed:2004 / 2005 /2008 / BOP 2010 Case History: Coal Crushers

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72 After eight weeks STI was chosen to provide the wireless vibration monitoring solution, when the other vendor’s solution failed to provide reliable and continuous service. OSpi Historian

73 Customer:Satcon System Type:Kinetic UPS Monitoring System Location:Various Salesperson:Frank Howard Year Installed:2004/2005/2006/2010 Case History: Kinetic UPS 2.1 mw

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75 Main ScreenAlarm ListHistorical Trend Real Time Trend Setup Case History: Kinetic UPS 2.1 mw

76 Who To Contact? Distributer Sales and Support: Matt Howard matthoward@stiweb.com 281.334.0766 ext. 1 Custom Applications/Technical Support: Mike Howard mhoward@stiweb.com 281.334.0766 ext 4 Accounting: Natalie Henderson nhenderson@stiweb.com 281.334.0766 ext 3 Order Status: Mark Tomlin mtomlin@stiweb.com 281.334.0766 ext 5 Purchase Online Quick and Easy at www.stiwebstore.com


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