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East Hill Surfers Flow Control Device Elegant....

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Presentation on theme: "East Hill Surfers Flow Control Device Elegant...."— Presentation transcript:

1 East Hill Surfers Flow Control Device Elegant...

2 Reliable...

3 Precise...

4 And DEAD SEXY.

5 Developing The Design Define Criteria Generate Choices Pick it out

6 FCD Criteria Clogging Resistance SizeReliabilityCost Ease of Use / Maintenance Universality

7 Variable Torque Bucket Floating Inlet Air Inlet Prime Design Choices Toilet Float Plug Float

8 Device Decision Matrix

9 Conventional Toilet Lever Valve Schematic Inlet Flow F = A γh L1L1 L2L2 Float Buoyant Force = F B Pin Calculations showed that a lever was excessive for given design parametersCalculations showed that a lever was excessive for given design parameters A simple float could control the low flow rates without a lever arm to amplify the magnitudeA simple float could control the low flow rates without a lever arm to amplify the magnitude

10 Simple Float Valve FCD 8.3 cm 11.0 cm 0.5 cm 4.4 cm 6.5 cm 2 mm 2.3 cm 9.1 cm 2 mm 5.6 cm 1.5 cm 2 cm 5.2 cmHousing Dimensions: ID = 7.85 cm OD = 8.8 cm Float mass: 6 grams IV roller clamp Rubber tip Barb tubing adapter PVC stem IV tubing (~10 drops/mL)

11 Testing Apparatus Assembled PrototypeTesting Apparatus

12 FCD Water Column Manual Valve 7 kPa Pressure Senor – Logs readings to Easy Data

13 FCD Performance

14 Clogging Experiment  Process Controller used to meter water into 10 cm tube. Refilled after head dropped by 40 cm.  Interested in flow rate changes for each 40 cm head drop as well as over several days.

15 Clogging Data

16 What We Learned  Low flow presents lots of problems  Complex and simple designs often do the same job  It is easy to overlook valuable solutions  A simple device can have vast implications in the developing world

17 Further Research  Is there a manufactured device like this already out there? Cost comparison  Cleaning mechanisms  Manufacturing Costs and Opportunities  Material Selection  Maximum head capabilities - Sizing

18 Steve Achieves Inner Constant Flow


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