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4/16/2017 Hydraulic Fracturing Short Course, Texas A&M University College Station Fracture Design Fracture Dimensions Fracture Modeling Peter P. Valkó Fracture Design 2004
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Source: Economides and Nolte: Reservoir Stimulation 3rd Ed.
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Frac Design Goals
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Well or Reservoir Stimulation?
Near wellbore region and/or bulk reservoir? Acceleration versus increasing reserve? Low permeability Medium permeability High permeability Coupling of goals Frac&pack
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Hydraulic Fracturing Design and Evaluation
Why do we create a propped fracture? How do we achieve our goals? Data gathering Design Execution Evaluation
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Fractured Well Performance
Relation of morphology to performance Streamline view Flow regimes, Productivity Index, Pseudo-steady state Productivity Index, skin and equivalent wellbore radius
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Well- Fracture Orientation
MATCH Vertical well - Vertical fracture Horizontal well – longitudinal fracture MISMATCH (Choke effect) Horizontal well with a transverse vertical fracture Vertical well intersecting a horizontal fracture
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Principle of least resistance
Least Principal Stress Least Principal Stress Horizontal fracture Vertical fracture
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Mismatch (Choked fracture)
Typical mismatch situations: Horizontal well with a transverse vertical fracture Vertical well intersecting a horizontal fracture
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Vertical Fracture - Vertical well
Bypass damage Original skin disappears Change streamlines Radial flow disappears Wellbore radius is not a factor any more Increased PI can be utilized Dp or q
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Longitudinal Vertical Fracture - Horizontal well
sH,max xf sH,min Can it be done?
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Transverse Vertical Fractures - Horizontal Well
sH,max Hydraulic Fracture D xf sH,min Radial converging flow in frac
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Fracture Morphology source: Economides at al.: Petroleum Well Construction
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Main questions Which wellbore-fracture orientation is favorable?
Which can be done? How large should the treatment be? What part of the proppant will reach the pay? Width and length (optimum dimensions)? How can it be realized?
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Prod Eng 101 Transient vs Pseudo-steady state Productivity Index Skin
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Pseudo-steady state Productivity Index
4/16/2017 Pseudo-steady state Productivity Index Production rate is proportional to drawdown, defined as average pressure in the reservoir minus wellbore flowing pressure Drawdown Circular: Dimensionless Productivity Index Fracture Design 2004
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Hawkins formula Damage penetration distance
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Exercise 1 Calculate the skin factor due to radial damage if
0.5 ft Damage penetration Permeability impairment 0.328 ft Wellbore radius Solution of Exercise 1 Note that any "consistent" system of units is OK.
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Exercise 2 Assume pseudo-steady state and drainage radius re = 2980 ft in Exercise 1. What portion of the pressure drawdown is lost in the skin zone? What is the damage ratio? What is the flow efficiency? Solution 2 The fraction of pressure drawdown in the skin zone is given by (Since we deal only with ratios, we do not have to convert units.): Therefore 31 % of the pressure drawdown is not utilized because of the near wellbore damage. The damage ratio is DR = 31 % The flow efficiency is FE = 69 %.
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Exercise 3 Assume that the well of Exercise 2 has been matrix acidized and the original permeability has been restored in the skin zone. What will be the folds of increase in the Productivity Index? (What will be the folds of increase in production rate assuming the pressure drawdown is the same before and after the treatment?) Solution 3 We can assume that the skin after the acidizing treatment becomes zero. Then the folds of increase is: The Productivity Index increase is 44 % , therefore the production increase is 44 % .
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Exercise 4 Assume that the well of Exercise 2 has been fracture treated and a negative pseudo skin factor has been created: sf = -5. What will be the folds of increase in the Productivity Index with respect to the damaged well? Solution 4 The ratio of Productivity Indices after and before the treatment is The Productivity Index will increase 260 % .
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Fully penetrating vertical fracture: Relating Performance to Dimensions
wp 2xf h 2Vfp
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Dimensionless fracture conductivity
2 xf w fracture conductivity no name Dimensionless fracture conductivity
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Accounting for PI: sf and f and r’w
sf is pseudo skin factor used after the treatment to describe the productivity JD is a function of what? half-length, dimensionless fracture conductivity Drainage radius, re sf is a function of what? half-length, dimensionless fracture conductivity wellbore radius, rw
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Pseudo-skin, equivalent radius, f-factor
Prats Cinco-Ley
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Notation But JD is the best rw wellbore radius, m (or ft) r'w
Prats’ equivalent wellbore radius due to fracture, m (or ft) Cinco-Ley-Samanieggo factor, dimensionless sf the pseudo skin factor due to fracture, dimensionless Prats' dimensionless (equivalent) wellbore radius But JD is the best
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Example Assume rw = 0.3 ft and A= 40 acre 7 -4 36
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Dimensionless Productivity Index, sf and f and r’w
or Prats Cinco-Ley
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Penetration Ratio Dimensionless Fracture Conductivity Proppant Number
4/16/2017 Penetration Ratio Dimensionless Fracture Conductivity Proppant Number 2 xf ye = xe xe Fracture Design 2004
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The following models, graphs and correlations are valid for low to moderate Proppant Number, Nprop
OK, so what IS the Proppant Number? The weighted ratio of propped fracture volume to reservoir volume. The weight is 2kf/k . A more rigorous definition will be given later. The following models are valid for Nprop <=0.1 ! (The case when the boundaries do not distort the streamline structure (with respect to lower proppant numbers.)
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Prats' Dimensionless Wellbore Radius
0.01 0.1 1.0 10 100
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Cinco-Ley and Samaniego graph f (CfD)= sf + ln(xf/rw)
1 2 3 4 0.1 10 100 1000 CfD f use f = ln(2) for CfD > 1000
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Infinite or finite conductivity fracture
Note that after CfD > 100 (or 30), nothing happens with f. Infinite conductivity fracture. Definition: finite conductivity fracture is a not infinite conductivity fracture (CfD < 100 or 30) (Other concept: uniform flux fracture, we will learn later.)
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Various ways to look at it
Proppant Number - Various ways to look at it Nprop= const means fixed proppant volume
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Fig 1: JD vs CfD (moderate Nprop)
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Fig 2: JD vs CfD (large Nprop)
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OPTIMIZATION
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Optimal length and width
2Vfp = 2h wp xf Struggle for propped volume: w and xf
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The Key Parameter is the Proppant Number
Medium perm High perm Frac&Pack
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The Key Parameter is the Proppant Number
Low perm Massive HF Medium perm
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Let us read the optimum from the JD Figures
Let us read the optimum from the JD Figures! dimensionless fracture conductivity (for smaller Nprop) penetration ratio (for larger Nprop)
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Optimum for low and moderate Proppant Number
CfDopt=1.6
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Optimum for large Proppant Number
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Tight Gas and Frac&Pack: the extremes
Tight gas k << 1 md (hard rock) High permeability k >> 1 md (soft formation)
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FracPi
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Exercise No 1 Determine the "folds of increase" if 40,000 lbm proppant (pack porosity 0.35, specific gravity 2.6, permeability 60,000 md) is to be placed into a 65 ft thick formation of 0.5 md permeability. Assume all proppant goes to pay. The drainage radius is re = 2100 ft, the well radius is rw = ft, the skin factor before fracturing is spre = 5. Determine the optimal fracture length and propped width.
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1: Proppant Number 2: Max Folds of Increase
40,000 lbm proppant, specific gravity 2.6, pack porosity 0.35 packed volume is 40,000/62.4/2.6/(1-0.35) = 380 ft3 Folds of Increase FracPi 0.467 0.0768 FOI: 6.8 with respect to skin 5 FOI: 3.8 with respect to skin=0
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Optimum frac dimensions
The volume of two propped wing is 2V1wp = 380 ft3 If the proppant number is not too large: the optimal fracture half-length is The propped width is
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Computer Exercise: High Perm
Determine the optimal fracture length and propped width if 40,000 lbm proppant (pack porosity 0.35, specific gravity 2.6, permeability 60,000 md) is to be placed into a 65 ft thick formation of 50 md permeability. The drainage radius is re = 2100 ft, the well radius is rw = ft, the skin factor before fracturing is spre = 5. (Assume all proppant goes to pay.)
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Computer Exercise: Tight gas
Determine the optimal fracture length and propped width if 40,000 lbm proppant (pack porosity 0.35, specific gravity 2.6, permeability 60,000 md) is to be placed into a 65 ft thick formation of 0.01 md permeability. The drainage radius is re = 2100 ft, the well radius is rw = ft, the skin factor before fracturing is spre = 5. (Assume all proppant goes to pay.)
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Economic optimization
Production forecast Transient regime Stabilized Economics: Converting additional production into value Time value of money Discounted revenue NPV
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Costs and Benefits The more proppant (larger proppant number) the higher Productivity Index, if the given proppant volume is placed according to the optimal dimensionless fracture conductivity The more proppant, the larger costs How large should be the treatment? NPV optimization
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Treatment Sizing
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Pre-Treatment Data Gathering
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Design Input Data Petroleum Engineering Data Rock Properties
Hydrocarbon in Place, Drainage area, Thickness, Permeability Rock Properties Young’s modulus, Poisson ratio, Fracture toughness, poroelastic const Stress State Leakoff Proppant and Other Fluid properties Operational constraints
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Rock Properties Linear Elasticity Poroelasticity Fracture Mechanics
4/16/2017 Rock Properties Linear Elasticity Poroelasticity Fracture Mechanics Fracture Design 2004
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Young's modulus and Poisson ratio Uniaxial test
DD/2 l D l F A s xx F A = Linear stress-strain relations
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Other elasticity constants
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Formation Classification
Two types Consolidated and tight E = psi Unconsolidated and soft E = psi
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Poroelasticity and Biot’s constant
Total Stress = Effective Stress + a[Pore Pressure]
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Total Stress = Effective Stress + a[Pore Pressure]
Who Carries the Load? Total Stress = Effective Stress + a[Pore Pressure] Grains Force Pore Fluid Biot’s constant a ~ 0.7
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Stress State in Formations Far Field and Induced Stresses, Fracture Initiation and Orientation
Stress versus Depth Minimum Horizontal Stress Magnitude and Direction
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Total (absolute) horizontal stress
The simplest model: 1) Poisson ratio changes from layer to layer 2) Pore pressure changes in time
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Crossover of Minimum Stress
80x106 20x106 40x106 60x106 Stress, Pa Depth from original ground surface, m Original Vertical Stress True Vertical Stress Minimum Horizontal Stress Critical Depth 977 m -3000 -2500 -2000 -1500 -1000 -500 Current Depth , m Ground Surface
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Stress Gradients Overburden gradient gradient Frac gradient
Slope of the Vertical Stress line 1.1 psi/ft Frac gradient Basically the slope of the minimum horizontal stress line psi/ft Extreme value: 1.1 psi/ft or more
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Fracture width
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Linear Elasticity + Fractures
The force opening the fracture comes from net pressure Net pressure = fluid pressure - minimum principal stress pn = p min The net pressure distribution determines the width profile Plane strain modulus and characteristic half length
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Ideal Crack Shapes (Plane strain)
Half length c pn(x) Deformation (distribution) net pressure (distribution) Plane - strain modulus: w Plane strain: Infinite repetition of the same picture (2D)
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Shape of a pressurized crack, pn=cons
Width pn : net pressure c : half length “characteristic dimension” Max Width w c linearity preserved
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Height and Width in Layered Formation
Questions: Far-field Stress Upper tip Contained? Breakthrough? Run-away? Up or Down? Width? Hydrostatic pressure? Height control? What can be measured? Pinch point Lower tip
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From Fracture Mechanics to Fracture Height
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Stress Intensity Factor
weighted pressure at tip Pa · m1/2 psi - in.1/2 Weighting function: the nearer to tip, the more important the pressure value stress distribution at tip x c KI : proportionality const
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Stability of Crack, Propagation
Critical value of stress intensity factor: Fracture Toughness KIC Propagation: when stress intensity factor is larger than fracture toughness
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Application: Fracture Height Prediction
Height containment: why is it critical? Fracturing to water or gas Wasting proppant and fluid Can it be controlled? Passive: safety limit on injection pressure Active: proppant (light and heavy)
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Calculation Based on Equilibrium Fracture Height Theory
fluid pressure far field stress profile
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Stress Intensity Factor at the Tips (calc) = Fracture Toughness of the Layer (given)
Two equations, two unknowns
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Penetration Into Upper and Lower Layers
Klc,2 1 s2 Dhu yu s1 hp yd Dhd -1 s3 Klc,3
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Notation
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Input to a Height Map Calculation
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Calculated Height Map (after HFM) Tip Location [ft] Tip Location [m]
-1200 -1000 -800 -600 -400 -200 200 400 600 800 1000 3000 3100 3200 3300 3400 3500 3600 3700 3800 300 -300 21 26 psi MPa 100 -100 Tip Location [m] Tip Location [ft] Treating Pressure
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How to Use a Height Map? 1 Off-line:
Assume a height, make a 2D design, Calculate net pressure (averaged in time) Read-off a better estimate of height 2 In-line: P3D design (3D), Calculate net pressure at a location Adjust height to equilibrium
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Fluid loss: the property of both the rock and the fluid
1 Leak-off 2 Spurt loss
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AL Fluid Loss in Lab 2CL Sp y = 0.0024 + 0.000069x 10 20 30 40 50 60
10 20 30 40 50 60 Square root time, t1/2 (s1/2) 0.001 0.002 0.003 0.004 0.005 0.006 0.007 Lost volume per unit surface, m 2CL Sp AL
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Fluid Loss in the Formation: Ct
Flow through filtercake covered wall filtercake build-up and filtercake integrity Flow through polymer invaded zone “viscosity” of polymer in formation Flow in bulk of formation compressibility, permeability, viscosity of original reservoir fluid
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Description of leakoff through flow in porous media and/or filtercake build-up
4/16/2017 Concept of leakoff coefficient Integrated leakoff volume: Leakoff Width Where are those “twos” coming from? What is the physical meaning? Fracture Design 2004
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Step rate test Bottomhole pressure Injection rate Time
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Step rate test Propagation pressure Two straight lines
Injection rate Bottomhole pressure Propagation pressure Two straight lines
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Fall-off (minifrac) Bottomhole pressure Injection rate Injection rate
3 ISIP 4 Closure 5 Reopening 6 Forced closure 7 Pseudo steady state 8 Rebound 1 5 2 3 4 8 6 Injection rate Bottomhole pressure Injection rate 2nD injection cycle 1st injection cycle 7 shut-in flow-back Time
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Pressure fall-off analysis (Nolte)
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g-function where F[a, b; c; z] is the Hypergeometric function,
dimensionless shut-in time area-growth exponent where F[a, b; c; z] is the Hypergeometric function, available in the form of tables and computing algorithms
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g-function
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Pressure fall-off Fracture stiffness
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Fracture Stiffness (reciprocal compliance)
Pa/m
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Shlyapobersky assumption
No spurt-loss bN mN Ae from intercept pw g
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Nolte-Shlyapobersky ( ) C m E t h - ' 4 p x 2 R 3 8
PKN a=4/5 KGD a=2/3 Radial a=8/9 Leakoff coefficient, C L ( ) N e f m E t h - ' 4 p x 2 R 3 8 Fracture Extent i b V = Width w 830 . 956 754 Fluid Efficiency Vi: injected into one wing
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