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Inventory Costing and Capacity Analysis

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Presentation on theme: "Inventory Costing and Capacity Analysis"— Presentation transcript:

1 Inventory Costing and Capacity Analysis
Cost Management (Horngren) Chapter 9 Inventory Costing and Capacity Analysis Chapter 9

2 Cost Management (Horngren)
Chapter 9 Learning Objective 1 Identify what distinguishes variable costing from absorption costing.

3 Inventory-Costing Methods
Cost Management (Horngren) Chapter 9 Inventory-Costing Methods The difference between variable costing and absorption costing is based on the treatment of fixed manufacturing overhead.

4 Cost Management (Horngren)
Chapter 9 Variable Costing Direct Materials Variable Factory Labor Variable Overhead Work in Process Inventory

5 Cost Management (Horngren)
Chapter 9 Variable Costing Work in Process Inventory Finished Goods Inventory Fixed Factory Labor Cost of Goods Sold Income Summary

6 Cost Management (Horngren)
Chapter 9 Learning Objective 2 Prepare income statements under absorption costing and variable costing.

7 Comparing Income Statements
Cost Management (Horngren) Chapter 9 Comparing Income Statements The following data pertain to Davenport Fixtures: Year 1 Year 2 Total Beginning inventory , Produced 10,000 11,500 21,500 Sold ,000 13,000 21,000 Ending inventory 2,

8 Comparing Income Statements
Cost Management (Horngren) Chapter 9 Comparing Income Statements The following information is on a per unit basis: Sales price: $71.00 Variable manufacturing costs: Direct materials: $ 4.00 Direct manufacturing labor: $21.00 Indirect manufacturing costs: $24.00 Fixed manufacturing costs: $ 4.50

9 Comparing Income Statements (Absorption Costing)
Cost Management (Horngren) Chapter 9 Comparing Income Statements (Absorption Costing) Total fixed production costs are $54,000 at a normal capacity of 12,000 units. Fixed nonmanufacturing costs are $30,000 per year. Variable nonmanufacturing costs are $2.00 per unit sold.

10 Comparing Income Statements (Absorption Costing)
Cost Management (Horngren) Chapter 9 Comparing Income Statements (Absorption Costing) Revenues $568,000 Cost of goods sold ,000 Volume variance (U) ,000 Gross margin $131,000 Nonmanufacturing costs ,000 Operating income $ 85,000

11 Comparing Income Statements (Variable Costing)
Cost Management (Horngren) Chapter 9 Comparing Income Statements (Variable Costing) Revenues for Year 1 are $568,000. What is the variable cost of goods sold? 8,000 × $49 = $392,000 What is the manufacturing contribution margin? $568,000 – $392,000 = $176,000 Net contribution margin = $160,000

12 Comparing Income Statements (Variable Costing)
Cost Management (Horngren) Chapter 9 Comparing Income Statements (Variable Costing) Revenues $568,000 Variable cost of goods sold ,000 Variable nonmanufacturing costs ,000 Contribution margin $160,000 Fixed manufacturing costs ,000 Fixed nonmanufacturing costs ,000 Operating income $ 76,000

13 Cost Management (Horngren)
Chapter 9 Learning Objective 3 Explain differences in operating income under absorption costing and variable costing.

14 Operating Income (Absorption Costing)
Cost Management (Horngren) Chapter 9 Operating Income (Absorption Costing) What are revenues for Year 2? 13,000 × $71 = $923,000 What is the cost of goods sold? 13,000 × $53.50 = $695,500 Is there a volume variance? (12,000 – 11,500) × $4.50 = $2,250 underallocated fixed manufacturing costs

15 Operating Income (Absorption Costing)
Cost Management (Horngren) Chapter 9 Operating Income (Absorption Costing) What is the gross margin? $923,000 – ($695,500 + $2,250) = $225,250 What are the nonmanufacturing costs? 13,000 units sold × $2.00 = $26,000 variable costs + $30,000 fixed costs = $56,000

16 Operating Income (Absorption Costing)
Cost Management (Horngren) Chapter 9 Operating Income (Absorption Costing) What is the operating income before taxes? $225,250 – $56,000 = $169,250 What is the operating income for the two years combined? $85,000 + $169,250 = $254,250

17 Income Statements (Absorption Costing)
Cost Management (Horngren) Chapter 9 Income Statements (Absorption Costing) Year Year Combined Revenues $568,000 $923,000 $1,491,000 Cost of goods sold , , ,123,500 Volume variance (U) , , ,250 Gross margin $131,000 $225, $ 356,250 Nonmfg. costs , , ,000 Operating income $ 85,000 $169,250 $ 254,250

18 Operating Income (Variable Costing)
Cost Management (Horngren) Chapter 9 Operating Income (Variable Costing) Revenues for Year 2 are $923,000. What is the cost of goods sold? 13,000 × $49 = $637,000 What is the manufacturing contribution margin? $923,000 – $637,000 = $286,000

19 Operating Income (Variable Costing)
Cost Management (Horngren) Chapter 9 Operating Income (Variable Costing) What is the net contribution margin? $286,000 – $26,000 variable nonmanufacturing costs = $260,000 net contribution margin What is the operating income before taxes? $260,000 – $54,000 fixed manufacturing costs – $30,000 fixed nonmanufacturing costs = $176,000

20 Income Statements (Variable Costing)
Cost Management (Horngren) Chapter 9 Income Statements (Variable Costing) Year 1 Year 2 Combined Revenues $568,000 $923,000 $1,491,000 Cost of goods sold 392, , ,029,000 Mfg. contr. margin $176,000 $286,000 $ 462,000 Variable nonmfg , , ,000 Net contr. margin $160,000 $260,000 $ 420,000 Fixed mfg. costs , , ,000 Fixed nonmfg. costs , , ,000 Operating income $ 76,000 $176,000 $ 252,000

21 Comparison of Variable and Absorption Costing
Cost Management (Horngren) Chapter 9 Comparison of Variable and Absorption Costing Variable costing operating income Year 1: $76,000 Absorption costing operating income Year 1: $85,000 Absorption costing operating income is $9,000 higher. Why?

22 Comparison of Variable and Absorption Costing
Cost Management (Horngren) Chapter 9 Comparison of Variable and Absorption Costing Production exceeds sales in Year 1. The 2,000 units in ending inventory are valued as follows: Absorption costing: 2,000 × $53.50 = $107,000 Variable costing: 2,000 × $49.00 = $ 98,000 Difference: $ 9,000

23 Comparison of Variable and Absorption Costing
Cost Management (Horngren) Chapter 9 Comparison of Variable and Absorption Costing Variable costing operating income Year 2: $176,000 Absorption costing operating income Year 2: $169,250 Variable costing operating income is $6,750 higher. Why?

24 Comparison of Variable and Absorption Costing
Cost Management (Horngren) Chapter 9 Comparison of Variable and Absorption Costing Sales exceeded units produced in Year 2. 13,000 – 11,500 = 1,500 decrease in inventory Absorption costing: 1,500 × $53.50 = $80,250 Variable costing: 1,500 × $49.00 = $73,500 Higher cost of goods sold under absorption costing: $ 6,750

25 Comparison of Variable and Absorption Costing
Cost Management (Horngren) Chapter 9 Comparison of Variable and Absorption Costing Variable costing combined net income: $252,000 Absorption costing combined net income: $254,250 Absorption costing is higher by $2,250 500 units in inventory × $4.50 = $2,250

26 Comparison of Variable and Absorption Costing
Cost Management (Horngren) Chapter 9 Comparison of Variable and Absorption Costing Absorption costing operating income Variable costing operating income EQUALS Fixed manufacturing costs in ending inventory under absorption costing Fixed manufacturing costs in beginning inventory under absorption costing

27 Cost Management (Horngren)
Chapter 9 Learning Objective 4 Understand how absorption costing can provide undesirable incentives for managers to build up finished goods inventory.

28 Cost Management (Horngren)
Chapter 9 Inventory Buildup Assume that Davenport Fixtures produced 4,400 units in Year 1 and sold 4,100. What is the production volume variance? (12,000 – 4,400) × $4.50 = $34,200 U What is the net operating income or loss for the period?

29 Cost Management (Horngren)
Chapter 9 Inventory Buildup Revenues (4,100 × $71) $291,100 Cost of goods sold (4,100 × $53.50) 219,350 Volume variance ,200 Gross margin $ 37,550 Nonmanufacturing costs ,200 Net loss ($ )

30 Cost Management (Horngren)
Chapter 9 Inventory Buildup How many units are in ending inventory? 4,400 – 4,100 = 300 How much cost is in ending inventory? 300 × $53.50 = $16,050

31 Cost Management (Horngren)
Chapter 9 Inventory Buildup Suppose that management decides to produce 9,000 units next year. Sales remain the same (4,100 units). What is the volume variance? (12,000 – 9,000) × $4.50 = $13,500 U What is the operating income or loss?

32 Cost Management (Horngren)
Chapter 9 Inventory Buildup Revenues (4,100 × $71) $291,100 Cost of goods sold (4,100 × $53.50) 219,350 Volume variance ,500 Gross margin $ 58,250 Nonmanufacturing costs ,200 Net income $ 20,050

33 Cost Management (Horngren)
Chapter 9 Inventory Buildup How many units are in ending inventory? ,000 – 4,100 = 5,200 How much cost is in ending inventory? 5,200 × $53.50 = $278,200

34 Reducing Undesirable Effects
Cost Management (Horngren) Chapter 9 Reducing Undesirable Effects Careful budgeting procedures Change in accounting system Carrying charge for inventory Longer evaluation period Nonfinancial measures of performance

35 Cost Management (Horngren)
Chapter 9 Learning Objective 5 Differentiate throughput costing from variable costing and absorption costing.

36 Cost Management (Horngren)
Chapter 9 Throughput Costing Revenues $568,000 Variable direct materials cost of goods sold ,000 Throughput contribution margin $536,000 Manufacturing costs ,000 Nonmanufacturing costs ,000 Operating loss ($ 14,000)

37 Cost Management (Horngren)
Chapter 9 Throughput Costing Manufacturing Costs: Labor $21.00 × 10,000 $210,000 Indirect costs $24.00 × 10, ,000 Fixed costs ,000 Total manufacturing costs $504,000 What are other nonmanufacturing costs for the year?

38 Cost Management (Horngren)
Chapter 9 Throughput Costing Nonmanufacturing Costs: Variable $2.00 × 8,000 $16,000 Fixed ,000 Total $46,000

39 Cost Management (Horngren)
Chapter 9 Throughput Costing Variable costing operating income: $76,000 Throughput costing operating loss: ($14,000) Difference in operating income: $90,000 How can this difference be explained?

40 Cost Management (Horngren)
Chapter 9 Throughput Costing The 2,000 units in ending inventory are valued as follows: Variable 2,000 × $49 = $98,000 Throughput 2,000 × $4 = $8,000 $90,000 difference

41 Cost Management (Horngren)
Chapter 9 Throughput Costing Absorption costing operating income: $85,000 Throughput costing operating loss: ($14,000) Difference in operating income: $99,000 How can this difference be explained?

42 Cost Management (Horngren)
Chapter 9 Throughput Costing The 2,000 units in ending inventory are valued as follows: Absorption 2,000 × $53.50 = $107,000 Throughput 2,000 × $4 = $8,000 $99,000 difference

43 Comparison of Inventory Costing Methods
Cost Management (Horngren) Chapter 9 Comparison of Inventory Costing Methods Actual Costing Variable Costing Absorption Costing Throughput Costing

44 Comparison of Inventory Costing Methods
Cost Management (Horngren) Chapter 9 Comparison of Inventory Costing Methods Normal Costing Variable Costing Absorption Costing Throughput Costing

45 Comparison of Inventory Costing Methods
Cost Management (Horngren) Chapter 9 Comparison of Inventory Costing Methods Standard Costing Variable Costing Absorption Costing Throughput Costing

46 Cost Management (Horngren)
Chapter 9 Learning Objective 6 Describe the various capacity concepts that can be used in absorption costing.

47 Alternative Denominator-Level Concepts
Cost Management (Horngren) Chapter 9 Alternative Denominator-Level Concepts Theoretical capacity Practical capacity Normal capacity Master-budget capacity

48 Budgeted Fixed Manufacturing Overhead Rate
Cost Management (Horngren) Chapter 9 Budgeted Fixed Manufacturing Overhead Rate Lloyd’s Bicycles produces bicycle parts for domestic and foreign markets. Fixed overhead costs are $200,000 within the relevant range of the various capacity volume.

49 Budgeted Fixed Manufacturing Overhead Rate
Cost Management (Horngren) Chapter 9 Budgeted Fixed Manufacturing Overhead Rate Assume that the theoretical capacity is 10,000 machine-hours, practical capacity is 85%, normal capacity is 75%, and master-budget capacity is 60%. What is the budgeted fixed manufacturing overhead rate at the various capacity levels?

50 Budgeted Fixed Manufacturing Overhead Rate
Cost Management (Horngren) Chapter 9 Budgeted Fixed Manufacturing Overhead Rate Theoretical 100%: $200,000 ÷ 10,000 = $20.00/machine-hour Practical 85%: $200,000 ÷ 8,500 = $23.53/machine-hour Normal 75%: $200,000 ÷ 7,500 = $26.67/machine-hour Master-budget 60%: $200,000 ÷ 6,000 = $33.33/machine-hour

51 Cost Management (Horngren)
Chapter 9 Learning Objective 7 Understand the major factors management considers in choosing a capacity level to compute the budgeted fixed overhead cost rate.

52 Choosing a Capacity Level
Cost Management (Horngren) Chapter 9 Choosing a Capacity Level What factors are considered in choosing a capacity level? Product costing Pricing decision Performance evaluation Financial statements Regulatory requirements Difficulty

53 Cost Management (Horngren)
Chapter 9 Decision Making Assume that Lloyd’s Bicycles’ standard hours are 2 hours per unit. What is the budgeted fixed manufacturing overhead cost per unit?

54 Cost Management (Horngren)
Chapter 9 Decision Making Theoretical capacity: $20 × 2 = $40.00 Practical capacity: $23.53 × 2 = $47.06 Normal capacity: $26.67 × 2 = $53.34 Master-budget capacity: $33.33 × 2 = $66.66

55 Cost Management (Horngren)
Chapter 9 Learning Objective 8 Describe how attempts to recover fixed costs of capacity may lead to price increases and lower demand.

56 Downward Demand Spiral
Cost Management (Horngren) Chapter 9 Downward Demand Spiral The downward demand spiral is the continuing reduction in demand that occurs when the prices of competitors are not met and demand drops.

57 Cost Management (Horngren)
Chapter 9 Learning Objective 9 Explain how the capacity level chosen to calculate the budgeted fixed overhead cost rate affects the production-volume variance.

58 Effect on Financial Statements
Cost Management (Horngren) Chapter 9 Effect on Financial Statements Assume that Lloyd’s Bicycles actually used 8,400 machine-hours during the year. What is the production volume variance?

59 Production Volume Variance
Cost Management (Horngren) Chapter 9 Production Volume Variance Production volume variance = (Denominator level – Actual level) × Budgeted fixed manufacturing overhead rate Theoretical capacity: (10,000 – 8,400) × $20.00 = $32,000 U Practical capacity: (8,500 – 8,400) × $23.53 = $2,353 U

60 Production Volume Variance
Cost Management (Horngren) Chapter 9 Production Volume Variance Normal capacity: (7,500 – 8,400) × $26.67 = $24,003 Master-budget capacity: (6,000 – 8,400) × $33.33 = $79,992

61 End of Variable Costing
Cost Management (Horngren) Chapter 9 End of Variable Costing


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