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DEPOT Logo goes here Automated Process and Inspection Guide (AP&IG) Mike Oestmann Red River Army Depot Quality Assurance Inspection Technology.

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Presentation on theme: "DEPOT Logo goes here Automated Process and Inspection Guide (AP&IG) Mike Oestmann Red River Army Depot Quality Assurance Inspection Technology."— Presentation transcript:

1 DEPOT Logo goes here Automated Process and Inspection Guide (AP&IG) Mike Oestmann Red River Army Depot Quality Assurance Inspection Technology

2 DEPOT Logo goes here 2 Mission Conduct ground combat and tactical systems sustainment maintenance operations, and related support services worldwide, for US and Allied Forces and friendly nations in support to the Warfighter. Be an active and viable partner within our community and the Four States Area. Vision Be the Maintenance Depot of choice for our customers and partners through Army values, quality, cost, schedule, environmental, and safety record providing - “Our - Best Nothing Less for the Warfighter”. Red River Army Depot

3 DEPOT Logo goes here 3 Rubber Products MLRSSEE  All current & future variants  Disassemble/ Assemble  RESET/ RECAP  Inspect and test  Computerized engine dynamometer testing  Fabrication of armor doors  All Current & Future Variants  MATV’s, MaxxPro, Caiman, Cougar  Disassemble/ Assemble  Component repair  RESET/RECAP  Inspect and test  Forward fielding and repair support  Fabricate reactive armor tile boxes  Turret drive repair  Fire control systems  Optics  Disassemble/ Assemble  RESET/RECAP  Inspect and test  25mm Gun repair & live fire test ranges  Remanufacturing launcher  Rocket Pods repair  Turret/Base repair  LRU/SRU repair  Hydraulic component repair  Electronic accessory repair  Disassemble/ Assemble  Construction Equipment / Material Handling Equipment Cranes Bridging equipment Excavators Forklifts Scoop loaders  Hydraulic systems repair  Minor parts fabrication  Fluidized bed rubber denuding system  Robotic track and road wheel injection molding machines  Mechanical denuding equipment  Adhesive spray booth  Laboratory curing press  Track adhesion tester  Drum test machine TWV TWV - MRAP BFV Systems

4 DEPOT Logo goes here Automated Process & Inspection Guide (AP&IG) Key Metrics – Standardize inspection process & defect data – Eliminate paper reference material – Capture inspectors head knowledge – Portable training aid – Easily updateable – Reduce inspection time – Improve quality 4 Project Focus

5 DEPOT Logo goes here Inspection flow – Checklist HMMWV, 5ton, FTMV parts breakdown TM, IETM, SWI DMWR/NMWR Actual photos Head knowledge Training aid Standardized defect information – Component, Subcomponent, Part, Subpart, Location, Type, Issue, Category Ex ample: Front axle:Front halfshaft assembly, left and right side (2):1-SHAFT,AXLE,AUTOMOTI:3- BOOT:NA:Sand/Wash/Mask:Over masking:Minor Reporting / Analysis – Standard reports – Analyses – Area analysis Regardless of who performs the inspection, the personnel find the same defects, write them up the same way, and quickly analyze them every time (reliable, repeatable process)… 5 AP&IG Program

6 DEPOT Logo goes here BEFORE All handwritten No data standardization Required extensive data mining Example – “Dirt found under vehicle” AFTER 100% electronic Data fully standardized No data mining required Example – “Wheels:Tires:1- TIRE,PNEUMATIC:NA:NA:Sand/Wash/Mask :Cleaning - Presence of dirt, sand, blast media:Minor” Reduced training time 45% Reduced inspection time 30% Analysis from 3 hrs to real-time Standardized data enables immediate root cause / trend analysis capabilities (no data mining)… 6 Impacts

7 DEPOT Logo goes here Automated Process & Inspection Guide (AP&IG) Build on success from CTMA funded pilot project – High value Impact quality defects Reduce inspection time / resources Reduced reporting time Reduce rework Next Steps – MRAP – Other programs to follow… Work Smarter, not Harder 7 Summary


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