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Predictive Maintenance: Condition monitoring Tools and Systems for asset management September 19, 2007
2015-08-02 ©SKFSlide 2 [Code] SKF [Organization] Today’s paradigm Condition Monitoring: In house maintenance staff Qualified personal who know the equipment Regularly scheduled maintenance Often reactive React to break down events
2015-08-02 ©SKFSlide 3 [Code] SKF [Organization] Future paradigm Condition Monitoring: Use of technology to measure Heat Vibration Sound Electrical output Other... if you can measure it, you can monitor it Operate equipment with known status or condition Predict impending failures Comparing baseline data to measurements that fall out of tolerance Eliminate break down events
2015-08-02 ©SKFSlide 4 [Code] SKF [Organization] And in many industries The future paradigm is now...
2015-08-02 ©SKFSlide 5 [Code] SKF [Organization] Technology is in use today... Power generation High speed rail lines Steel mills Tunnel and surface mining Warehousing and distribution Truck transportation Paper mills Printing Agriculture, food processing... others Critical components and “balance of plant”
2015-08-02 ©SKFSlide 6 [Code] SKF [Organization] Equipment and services Use of technology to measure Heat Vibration Sound Electrical output of any kind Others Manual and automated Service support Equipment selection & implementation Equipment operation Maintenance and repair service
2015-08-02 ©SKFSlide 7 [Code] SKF [Organization] Equipment and service categories Manual Hand held Semi automated Combination Fully automated Mounted sensors Computer based - monitor via hard wire and remote monitoring via phone or internet Service support Dispatched after witness of impending failure
2015-08-02 ©SKFSlide 8 [Code] SKF [Organization] Available products and services Manual - hand held Semi automated Combination –hand held + computer data collection Software suite – analyst, inspector, observer Fully automated Mounted sensors and data collection equipment Computer monitor via hard wire and remote monitoring via phone and internet Service support Dispatched after witness of impending failure
2015-08-02 ©SKFSlide 9 [Code] SKF [Organization] Periodic condition monitoring Portable systems Data collectors/analyzers Inspection systems Condition monitoring software Monitoring suite software Decision support
2015-08-02 ©SKFSlide 10 [Code] SKF [Organization] Periodic condition monitoring Data collectors/analyzers collect, store and trend vibration and process data to facilitate detection, analysis and correction of machine problems. Inspection systems automate the machine inspection process and enable collection, storage and review of machine condition and plant process data.
2015-08-02 ©SKFSlide 11 [Code] SKF [Organization] On-line systems for continuous monitoring On-line monitoring systems On-line protection systems Monitoring analysis software suite Decision support On-line systems Condition monitoring software
2015-08-02 ©SKFSlide 12 [Code] SKF [Organization] On-line systems On-line systems use permanently installed sensors to collect vibration and process data, 24/7, and alert personnel to important changes in machine condition. Protection system is a digital, modular, scalable hardware and software solution that provides integrated machinery protection, condition and performance monitoring from a single source.
2015-08-02 ©SKFSlide 13 [Code] SKF [Organization] Asset management software Monitoring suite software provides users with trending, detailed analysis and reporting and enables plant-wide sharing of information.
2015-08-02 ©SKFSlide 14 [Code] SKF [Organization] Decision support Decision support replaces labor-intensive data analysis with an automated process that identifies the probability of specific faults and prescribes appropriate action. Accurate, consistent, reliable decision making Captures and preserves knowledge Compatible with other software and systems
2015-08-02 ©SKFSlide 15 [Code] SKF [Organization] Web enabled Web-enabled asset management knowledge portal. A virtual support network for expert services, 24/7. Articles Technical handbooks Interactive services Industrial product guides Best practices Benchmarking information E-learning
2015-08-02 ©SKFSlide 16 [Code] SKF [Organization] On-line training Self-paced learning Tutor supported Certification available Convenient and economical basic skills training
2015-08-02 ©SKFSlide 17 [Code] SKF [Organization] Implementation Hand held Semi automated Fully automated
2015-08-02 ©SKFSlide 18 [Code] SKF [Organization] Implementation RTP Press unit Angle bars Folder Other Critical components Balance of plant
2015-08-02 ©SKFSlide 19 [Code] SKF [Organization] Benefits... No surprise break downs Increased “up time” Reduced need for “back up” equipment Minimize maintenance resource Possible outsource when needed Minimize on hand parts supply Enjoy the “ROI” benefits
2015-08-02 ©SKFSlide 20 [Code] SKF [Organization] Recommendations... Understand your process Understand the complete list of available tools Work with experienced personnel Implement only what is practical Enjoy the “ROI” benefits
2015-08-02 ©SKFSlide 21 [Code] SKF [Organization] For more information Contact p: 630-833-7366
2015-08-02 ©SKFSlide 22 [Code] SKF [Organization] Predictive Maintenance: Condition monitoring Tools and Systems for asset management September 19, 2007
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