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By P.SHYAM KUMAR PADC, Panipat Ministry of Textile-FICCI Conference,FICCI,New Delhi 19 th Nov 2010 PROPEL 1030RG PROPEL 1120YG PROPEL 1250YG PROPEL 1350YG.

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Presentation on theme: "By P.SHYAM KUMAR PADC, Panipat Ministry of Textile-FICCI Conference,FICCI,New Delhi 19 th Nov 2010 PROPEL 1030RG PROPEL 1120YG PROPEL 1250YG PROPEL 1350YG."— Presentation transcript:

1 By P.SHYAM KUMAR PADC, Panipat Ministry of Textile-FICCI Conference,FICCI,New Delhi 19 th Nov 2010 PROPEL 1030RG PROPEL 1120YG PROPEL 1250YG PROPEL 1350YG Raw Materials For Geotech

2 Content  Company Profile  IOCL in Petrochemicals  Polymer Plants & Technology  Geosynthetics & Applications  Raw Materials  Technical Support  Customer’s benefits & Opportunities

3 Company Profile

4  Diversified, Transnational, Integrated energy company  Fortune 500 Global company, ranked at 105 th position in 2009  18 th largest petroleum company in the World  Sales turnover in 2008 – 09 : 2,85,337 Cr (US $ 63 bn) Indian Oil - An Overview

5 Indian Oil An Overview Refinery Marketing Pipelines R & D Business Development Owns 10 out of 19 Refineries in India Refining Capacity – MMTPA Country’s largest network of nearly 10,000 KM. 17,600 RO’s, 5000 LPG Distributors, 101 AFSs, 90 Bottling Plants, 200 Bulk storage terminals & depots Bio-fuels & Gas Marketing Prod & Marketing : LAB, PTA & Polymers 3 overseas subsidiaries in SL, Mauritius & Dubai 2100 Lube formulations 140 Patents

6 Indian Oil in PETROCHEMICALS

7 Indian Oil in Petrochemicals  Linear Alkyl Benzene at Gujarat Refinery  Capacity – 120 TMT LAB, UOP Detal Process  Project Cost - Rs 1200 crore  Commissioned August 2004  Successfully operating at over 100% capacity  PX/PTA at Panipat  Capacity 553 TMT PTA (Invista T 10 Technology)/ 370 TMT PX, UOP Technology  Project Cost – Rs crore  Commissioned June 2006  Successfully Operating at 100% capacity  Naptha Cracker & Downstream Polymer at Panipat  Product : LLDPE, HDPE, PP,MEG, Benzene  Capex : Rs Cr.  Commissioned April 2010

8 Polymer Plants & Technology

9 IOCL Polymer Plants & Technology Polypropylene Plant Dedicated HDPE Plant Swing Plant SpheripolHostalenSclairtech “With 1.25 Million MT capacity, IOCL will be the second largest Polyolefin producer in India”

10 Spheripol Technology : Process Capability MFR: > 1600 g/10min Xylene Insoluble: 90 – 99 (wt)% Flexural Modulus 500 – 2200 MPa Izod Impact Strength up to 750 J/m SIT in RACO as low as 115°C MP ° C Polypropylene Spheripol Technology Share : 45% (100 lines) Global PP Capacity – 48 MMTA Global PP Consumption – 46.5 MMTA Site Photo : Spheripol Line of IOCL, Panipat

11 Hostalen Technology : Process capability Dedicated HDPE Product Density – gm/cc MFR (I 21 ) to 60.0 (I 5 ) dg/min Conversion rate up to 99.5 % for Ethylene. Excellent Quality & Product consistency. Bimodal grades. Global HDPE Capacity – 33 MMTA Global Consumption – 30.3 MMTA 7 MMTA of HDPE Produced by Hostalen Technology (36 lines) Site Photo : Hostalen Line of IOCL, Panipat

12 Sclairtech Technology : Process Capability Swing Unit (HD/LLDPE) Density – gm/cc MFI – 0.3 – 150 gm/10min High ethylene conversion > 98% Short residence time in the reactor Low gel level, lot-to-lot consistency Capability to produce C4, C8 & terpolymers Sclairtech Capacity : 3.5 MMTA (11 lines) Global PE Capacity – 77 MMTA Global PE Consumption – 73.1 MMTA Site Photo : Sclairtech Line of IOCL, Panipat

13 IOCL Polymer Grade Portfolio Polyethylene LLDPE – 11 Grades – 0.9 MFI to 50 MFI (Butene & Octene) HDPE - 22 Grades – 0.1 MFI to 18 MFI (Unimodal & Bimodal) All PE Grades will meet the requirements of IS : for food contact applications, IS: positive list of constituents & US FDA: CFR Title 21, Polypropylene Homo Polymer – 14 Grades – 2 MFI to 35 MFI Random Copolymers – 5 Grades MFI to 45 MFI (Clarified & GP) Impact Copolymers – 8 Grades – 3 MFI to 50 MFI (Medium to Super high Impact) All PP Grades will meet the requirements of IS : for food contact applications, IS:10909 positive list of constituents & US FDA: CFR Title 21,

14 Geosynthetics & Applications

15 Geosynthetics Family Indian Scenario  Potential - 25KTA  Imports - 53%  Suppliers - 12 ~250KTA

16 Applications & Functions Application Areas  Roads (NHAI & NRRDA)  Railways  Ports & Airports  Coastal Protection  Ground Improvement Functions  Separation  Reinforcement  Filtration & Drainage  Containment (barrier)  Protection

17 Raw Materials for Geosynthetics

18 Polymers Used  PP ≈ 85 %  PET ≈ 12 %  PE ≈ 2 %  Nylon ≈ 1 % Polymer yarn used PP Advantages Lower density and MP Low Cost Availability Good balance of properties

19 IOCL PP -Woven Grades for Geotech Grade and Performance Attributes Good processability Good balance of tenacity & elongation. Consistency in MFI gives excellent thickness control Tailored additive package for lower water carryover Grades are designed to give tenacity > 5gpd and elongation ~20% Isotactic Index > 95%,with FM >1450MPa PROPEL 1030RG MFI- 3 (g/10min)

20 IOCL PP – F &F Grades for Geotech Grades and Performance Attributes Consistent medium to high melt flow Narrow to medium molecular weight distribution Tailored additive package High purity Low oligomer content Tenacity of g/den % Elongation at break of Exhibits higher tenacity on industrial scale PROPEL 1120YG MFI- 12 (g/10min) PROPEL 1250YG MFI- 25 (g/10min) PROPEL 1350YG MFI- 35 (g/10min)

21 Technical Support

22 PADC is being set up at Panipat (Haryana) near Panipat Naphtha cracker Project (PNCP). PADC PLANTMarketingCustomers PADC is an interface between Plant, Marketing & Customers State of Art Technology Centre with sophisticated Plastic Processing & Characterisation equipments Product Application & Development Centre - PADC

23 Customer Benefits with IOCL Entry Ample raw material availability with IOCL entry Wider PP product portfolio due to 2 Spheripol lines. Plants incorporating latest developments & most sophisticated control systems for superior lot to lot consistency. Sizable plant capacities will help in stream-lining supply & pricing fluctuations which are frequently experienced in Indian market. IT Enablement – E Commerce module – Transparency and ease of transaction 1 st PP plant in Northern region, which is 2 nd largest consumption region in India – Northern Region has potential to be largest region Business opportunity with company trusted by Indians for over 50 years.

24 Thank you “Let’s work together for nurturing a long term business relation”

25 Back - Up

26 Panipat Naphtha Cracker Complex (PNCC) Ethylene- 857 KTA Propylene – 650 KTA Butadiene – 130 KTA Benzene – 130 KTA MEG 325 KTA 650 KTA PE and 600 KTA PP Technology : ABB Lummus Feedstock 2.3 MMTPA Naphtha Naphtha Cracker Unit

27 IOCL PP : Product Attributes High Yield High Selectivity Catalyst High Clarity of PPRCP Grades Low Seal Temp. Grades High Ethylene Content ICPs Low Ash Content Low Odour Compliance to FDA Excellent Organoleptic Properties High Isotactic Index in PPHP Bimodal Grades Lot-to-lot consistency Product benchmarked in over 100 countries Reactor Grades up to 100 MI Broad MFR Range Excellent Extrusion Coating grades Excellent Processability & High Tenacity High Tenacity 27

28 IOCL PP : Product Envelope Technology :Spheripol Licensor : Basell Plant capacity : 2 lines of 300 KTA each Product : Polypropylene (Homo/RCP/ICP) IOCL Homo Polymer IOCL RCP IOCL ICP HOMO POLYMER CO POLYMER

29 IOCL HDPE (Hostalen Plant) : Product Attributes 29 Bimodal Pipe grades complying PE63, PE80 & PE100 Requirements – g/cc up to 60 (I 5 ) dg/min – g/cc up to 60 (I 5 ) dg/min High Flow, High Gloss & Low warpage Injection Moulding Grades Good balance of ESCR, Stiffness & impact properties in blow moulding grades Good processability & low water carry over in Raffia Grades Excellent Dart Impact & Sealing Properties in Film Grades Excellent combination of processability & final product performance in bimodal grades

30 Technology : Hostalen Licensor : Basell Capacity : 300 KTA Product : HDPE IOCL HDPE (Hostalen Plant) : Product Envelope Density (g/cc) INJECTION MOULDING * PIPES LARGE CONTAINERS TAPES & MONOFILAMENT * MFI I 5 (g/10 min) * MFI I 2 (g/10 min) HM FILM SMALL BOTTLES MFI (g/10 min)

31 LL IM EX. COATING PIPE COATING HD IM ROTO MOLDING LL FILM W&C RAFFIA PIPE/ PIPE COATING/ HD FILM/ BM IOCL PE (Swing Plant) : Product Envelope Technology :Sclairtech Licensor : Nova Chemicals Plant capacity : 350 KTA Product : LLDPE/ HDPE IOCL GRADE

32 IOCL HDPE (Swing Plant) : Product Attributes

33 Road Map Objective: To demonstrate Polyolefin Geosynthetics as an essential and important material for roads and infrastructure projects for for long lasting performance and cost benefits. Break up of Activities Civil Bodies (MOSRTH,NHAI,NRRDA,FICCI & PWD’s / R&B’s Testing Bodies (CRRI, IIT’s /IISC,BTRA & ITC) Accreditation & Approval Bodies (IRC,RDSO & BIS ) Interactions with Nodal Agencies – On going Techfab, Garware, Maccaferi &Gayatri BCH,Terram & Polyfelt Interactions with Consultants/Manufactures – On going NHAI Approved Contractors NRRDA,PWD’s & R&B’s Contractors Interactions with Turnkey Contractors -Planned Presentations,Testimonials & Case studies Provide inputs on Projects, Guide lines & Tenders CRM with above all agencies Promotional Tools & Ways – Under Preparation

34 IOCL PE (Swing Plant) : Product Envelope TypesDenierFunctions Tapes Reinforcement, Embankment, Separation FDY840x1200Reinforcement, Embankment, Separation Staple Fiber3Filtration, Separation

35 Typical PP Woven Geotextiles PropertySample 1Sample 2Sample 3 Mass per unit area [gsm] Thickness [mm] Apparent Opening Size [mm]0.60 Grab tensile strength [kN] Wide with tensile strength [kN/m] Warp Weft Trapezoidal tear strength [kN] Puncture resistance [kN] UV resistance [ % 500 hr exposure] SamplesWide width tensile strength [kN/m] Mass per unit area [gsm] Thickness [mm] Thread count [per inch] WarpWeftWarpWeft Sample Sample Sample

36 Specifications for Polypropylene Woven Geotextiles for use in Road/ Pavement Reinforcement Sr. NoParticularsValues 1Material100%-polypropylene 2EOSas per site 3Sp.gravity0.91 4Weight in Grms per sq.mtr>210 5Thickness in MM>0.59 6Breaking strength (5cm x 20 cm strip) (IS:1969-LATEST ADITION) Warp way (kgs)>215 Weftway (kgs)>155 7Elongation (IS:1969-LATEST ADITION) warp way<36 weft way<33 8Grab strength (3"x1" strip) (ASTM D1682) warpway (kgs)>182 weftway (kgs)>130 9Elongation % (grab test) (ASTM D1682) Warpway<36 Weftway<33 10Tear strength (single) (ASTM D1682) warpway (kgs)>41 weftway (kgs)>44 11Water permeability- (litres/cm/sq mtr) at 10 cm.water head>10 12width of fabric>2.0 mtrs

37 Non-Woven Geotextile standards S.NoPropertyTest MethodValues 1PolymerPP/PE/PET/Polyamide 2Mass/AreaIS: / ASTM D: GSM minimum 3Thickness at 2 KpaASTM: mm (minimum) 4Roll width5.0 metre (minimum) 5Roll Length50 m (minimum) Mechanical Properties 1Tensile StrengthIS: / ASTM D 4595 / EN ISO: kN/m (Minimum) 2Elongation at BreakIS: / ASTM D 4595 / EN ISO: % - 70% Hydraulic Properties 1Apparent opening size O95IS / ASTM D: 4751 / EN ISO: – 85 microns 2Water Flow Rate the PlaneIS: 14324/ ASTM D: lit. /m2/s (minimum)

38 Woven Geotextile standards S.N o PropertyTest MethodValues 1PolymerPP/PE/PET/Polyamide 2Mass/AreaIS: / ASTM D: GSM minimum 3Thickness at 2 KpaASTM: mm (minimum) 4Roll width5.0 metre (minimum) 5Roll Length50 m (minimum) Mechanical Properties 1TS at WarpIS: 1969 / ASTM D 4595 / EN ISO: kN/m (Minimum) TS at Weft35kN/m (Minimum) 2Elongation at WarpIS: 1969 / ASTM D 4595 / EN ISO: %-30 % Elongation at Warp15%-30 % 3Puncture StrengthPuncture Strength IS: / ASTM D: N (Minimum) Hydraulic Properties 1Apparent opening size O95IS / ASTM D: 4751 / EN ISO: microns (maximum) 2Water Flow Rate the PlaneIS: 14324/ ASTM D: lit. /m2/s (minimum)

39 IOCL PE (Swing Plant) : Product Envelope Woven monofilament Calendared Multifilament Slit Film (Tape x Tape) Needle – Punched Thermal Bonded


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