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Supervisor: Prof. H.S. Ghaziaskar

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1 Supervisor: Prof. H.S. Ghaziaskar
An Evaluation of Evaporative Emissions of Gasoline from Storage Sites and Service Stations By: J.S. Razavizadeh Supervisor: Prof. H.S. Ghaziaskar Tuesday , am

2 5-Legislation regarding evaporative emissions
Displacement emissions 1- Introduction Breathing and withdrawal emissions 2- Evaporative emissions Filling emissions Emission from vehicle refueling Emissions prevention and minimization 3- Factors affecting evaporation Collection of vapor absorption 4-control of emissions Vapor recovery Pressure swing and purge regeneration Condensation Diffusion technologies Treatment of vapor 5-Legislation regarding evaporative emissions

3 The hydrocarbons emitted during petrol storage and distribution
can be broadly classified as volatile organic compounds (VOCs) 1-Pure hydrocarbons VOCs 2-Partially oxidized hydrocarbons 3-Organics containing chlorine , sulphur and nitrogen 1-Industrial and domestic solvents(40%) 1-Industrial and domestic solvents(40%) 2-exhaust gases from motor vehicles(25%) 2-exhaust gases from motor vehicles(25%) 3-Evaporation and loses from motor vehicle(10%) VOCs emissions originate from 4-Petrol distribution(3%) 5-Vehicle refueling(2%) 6-Oil refining (3%) 7- from other source(17%)

4 Oxygen Molecule (O2) + NOx + VOC +
                 Sunlight Ozone Molecule (O3)

5 Typical petrol distribution

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7 Typical petrol vapor composition (only VOC)
VOLUME COMPUND Traces Ethane 1.5% Propane 8% Isobutane 10% n-Butane 14% Pentane 5000ppm Benzene 6% Hexane and others 40% TOTAL (voc only, remainder in air)

8 EVAPORATIVE EMISSIONS
the average emission from a typical European petrol storage and distribution system, is O.56% volume of the petrol distributed displacement refueling breathing and withdrawal filling 0.3 0.03 0.05 0.18

9 Displacement emissions Breathing and withdrawal emissions
Displacement emissions occur from fixed roof storage facilities (bulk storage tanks), as well as underground service station tanks due to vapor displacement by incoming petrol. Displacement emissions from fixed roof storage facilities account for 0,14 % from service station storage tanks for 0,16 % Breathing and withdrawal emissions Breathing emissions are caused by variations in tank contents, temperature and by changes in barometric pressures that cause expansion and contraction of the liquid and vapor in a tank. Withdrawal emissions occur when petrol is pumped out of a storage tank resulting in the intake of air through pressure/vacuum relief valves or vents Breathing and withdrawal emissions from bulk storage tanks account for 0,02% and from service station storage tanks for 0,01% of total emission losses.

10 Filling emissions Filling emissions occur when petrol is transferred from storage tanks to road tankers. two types of vapor making up filling emissions, namely preloading vapor (PLV) and evolution vapor (Ve). PLV is residual vapor originating from a tank's previous contents, being displaced by loading of the new product, and is defined as a fraction or percentage of full saturation, Cp,. Cp less than 1 % (Cp < 0,Ol) when the previous contents of a road tanker were a non-volatile product. Cp between 10% and 20% (0,l < Cp < 0,2) when the previous contents of a tanker were discharged completely at one point. Cp between 30% and 50% (0,3 < Cp < 0,5) when the previous contents were discharged at several occasions. Cp between 90% and 100% (0,9 < Cp < 1,O) when the contents of a tanker were discharged at a service station tank that allows for vapor return.

11 Evolution vapour (ve) evaporates from the product itself when it is being loaded. Petrol can be loaded into a road tanker via top splash loading, submerged top loading or bottom loading. In order to estimate Ve a parameter VB is used to represent the amount of splashing in a tanker during filling. VB is equal to the fraction of the original tank atmosphere that is assumed to be completely saturated during loading. VB = 0,4 for top splash loading. VB = 0,15 for submerged top loading. VB = 0,13 for bottom loading. Concentration of petrol vapor under equilibrium conditions Parameter representing the amount of splashing filling emission liquid to vapor volume equivalence factor Average preloading vapor concentration

12 Emissions from vehicle refueling
These emissions contribute to 0,18 volume % of the total emissions from petrol storage and distribution systems 1- product (liquid petrol) properties. FACTORS AFFECTING EVAPORATION 2- Liquid/vapor interface areas. 3- turbulence in the relevant liquid and vapor.

13 Control of emission Safe operation Ease of operation
Reliable operation Low maintenance Low operation costs Low investment costs Highest possible emission reduction. Emissions prevention and minimization Collection of vapor absorption 4-control of emissions Vapor recovery Pressure swing and purge regeneration Condensation Diffusion technologies Treatment of vapor

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15 Emission prevention and minimisatim
decreasing the volatility of petrol vapor balancing minimizing the liquid/vapour interface area reducing turbulence.

16 Typical construction of a modern day tanker

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18 Tanker at Terminal (No Vapor Recovery)

19 Tanker at Service Station (No Vapor Recovery)

20 Bottom Loading at Terminal (With Vapor Recovery)

21 Fuel Drop at Service Station (With Vapor Recovery)

22 API to Drop Hose Connection (At Service Station)

23 Vapour recovery Step 1 collection of VOCs/air mixture
Step 2 separation of VOCs from air Step 3 the recovery of the separated VOCs into liquid state.

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27 Condensation: by compression or cooling
Once the vapor has been collected, various processes or combinations of processes can be used to separate and recover the vapor. These include condensation, absorption, diffusion and adsorption. Condensation: by compression or cooling Condensation is most efficient for VOC recovery at relatively high VOC concentration (above 5000 ppm) Air Step2 and 3 Separation and Recovery via condensation Step1 collection VOC/air mixture Condensed VOCs Flow diagram for condensation as vapor recovery process.

28 Disadvantage Advantage
Advantage and disadvantage of condensation Disadvantage Advantage Energy requirements of Mechanical refrigeration are high Moderate efficiencies, 50-90% Nitrogen source needed for cryogenic condensation Simple, flexible, safe process May result in the generation of a wastewater stream Can handle wide range of products

29 Absorption : absorbed in to liquid due to molecular force.
depends of vapor pressure and the temperature of the absorbent. Low boiling point hydrocarbon liquid( like crude oil or kerosene) are often used for VOC separation from air via absorption. air Step2 Separation from Air via absorption (with kerosene) Step1 collection Absorbent (kerosene)/ VOC mixture VOC /air mixture Recycling of Absorbent (kerosene) Separation from Absorbent via distillation Step3 Recovery via Absorption (with petrol) Absorbent (petrol)/VOC mixture VOC

30 Wide range of vapor flow rates and VOC concentration
Absorption can be used for high vapor flows and VOC concentration ranging between 500 ppm to 5000 ppm. Advantage and disadvantage of absorption Disadvantage Advantage Liquid absorbent may be transferred to the exit gas Good for high humidity streams (relative humidity < 50%) High efficiencies, 95_98% Wide range of vapor flow rates and VOC concentration

31 Diffusion technologies: such as membrane is relatively new
Two types of membrane namely diffusion membrane and solubility membrane. air Step2 Separation via diffusion VOC /air mixture Step1 collection Step3 Recovery via absorption Step3 Recovery via condensation VOC /absorbent mixture Condensed VOCs

32 Disadvantage Advantage
Advantage and disadvantage of diffusion technology Disadvantage Advantage Constant vapor flow rate are Necessary, but buffer tanks are a major safety concern Recovery of between 95 and 99% High power consumption Safe process and operational flexibility Post treatment system needed in The case of very high emission standards. Very wide range of products handling, for example ,hydrogen, Sulphide , acetone , MTBA, ethyl acetate

33 Adsorption: most effective methods and most economical.
the adsorption medium most generally used is activated carbon and hydrophobic zeolites. two regeneration technologies are currently in use, namely: thermal regeneration and pressure swing and purge regeneration. air Step2 Separation via adsorption Step1 collection VOC /air mixture Step3 Recovery via absorption Step3 Recovery via condensation Condensed VOCs VOC /absorbent mixture

34 disadvantages advantages
Advantages and disadvantages of adsorption disadvantages advantages Hydrogen sulphide from crude oil vapor poison the carbon. Wide range of vapor and vapor concentration can be handled . organic compounds like ketones, aldehydes and organic acids can causes localised hot spots or bedfires in carbon beds. Efficient, relatively simple process Light hydrocarbon fraction such as methane are very poorly adsorbed Flexible and inexpensive to operate Carbon performance decreases with high humidity vapor streams (ralative humidity <50%)

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36 References: MEMBRANES FOR VAPOR/GAS SEPARATION Richard W. Baker Membrane Technology and Research, Inc Willow Road, Suite 103, Menlo Park, CA 94025 NEW TECHNOLOGY FOR EMISSION REDUCTION AT PETROL STATIONS OHLROGGE K., WIND J. GKSS-Forschungszentrum Geesthacht GmbH, Institut für Chemie, Max-Planck-Strasse, D Geesthacht, Germany Safety design of a petrol pump attendant robot Francesco Becchi, Rezia M. Molfino and Roberto P. Razzoli University of Genova, Genova, Italy The Problem of Volatile Organic Compound (VOC) Emissionsfrom Petrol in Lithuania and Methodological Aspects of Emission Reduction Viktoras Doroševas, Vitalijus Volkovas, Ramūnas Gulbinas Technological Systems Diagostics Institute, Kaunas University of Technology Membrane Based Vapor Recovery at Petrol Stations Klaus Ohlrogge and Jan Wind A policy instrument for the reduction of greenhouse gas emissions An Interim Report to the Tyndall Centre for Climate Change Research 7th |January 2004 Dr Kevin Anderson, Tyndall North, UMIST Tel Dr Richard Starkey, Tyndall North, UMIST

37 Questions?


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