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Validation of the Ventgraph Program for use in Metal/Non-Metal Mines
Christopher Pritchard MS P.E. Mining Engineer NIOSH OMSHR Spokane, WA
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Summary Introduction Description of 1972 Sunshine Mine and Fire Event
Recreating the ventilation network Modeling network and mine fire Model verification “What If” Scenarios Summary and Conclusions
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Introduction NIOSH Research Plan - 2008
Reduce incidents and severity of fires in M/NM Mines Increase understanding of products of combustion Improve ventilation and escape planning Investigate and choose ventilation software Verify by using actual M/NM mine fire incident
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Ventilation Software Requirements
Mine Fire simulation capabilities Real time Non-compressible flow NVP Graphics Choice: Ventgraph for Windows
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Fire: 1972 Sunshine Mine Historically significant Deep
Complicated ventilation system Compressed air injection Multiple fans Drastic changes to ventilation system
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Previous Sunshine Work:
1977 USBM Report: Hall/Ramani/Greuer Network model only Semi NVP No fire No contaminants No graphics
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Sunshine Ventilation System
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1972 Fire Event 11:40 am Smoke detected 3700L @ No. 10 Shaft
12:00 Mine evacuation begun by 3100L route, surface notified, 3700L fire door closed at Jewell Shaft 12:45 last survivors hoisted to SH, 1:00 last hoist run. 1:15 No. 12 SH cover removed
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Fire and Evacuation Sequence
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Sunshine Pictures Jewell Shaft entrance Workings
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Sunshine Pictures Stope 10 Shaft Hoist at 3100 Level
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Sunshine Pictures No. 8 Shop area – smoke detected
“Blue Room” 3700 Level
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Sunshine Pictures 3700 Level 910R fire site Fire Site in raise
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Modeling Process Airway data from 1977 USBM report
Scale airways from JW Andrews Sunshine maps Temperature data from USBM vent survey – Fall, 1971 Barometric data from mine elevations
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Modeling Development Initial run – 1.6% accuracy with USBM
Fire location – 910 Raise between 3100 and 3700 level Bulkhead failure sequence Problem with 3400 booster fan, redo with fan curve, 3.3% accuracy
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Calibrate Model to Fire Events
Key events: 11:35 am Smoke 3700 level 12:00 smoke observed at surface 12:10 smoke leaks into 3100 level
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Fire Model Events Fire sequence model:
11:05 am wood fire 910R, 65m long, ramp up time 5 minutes to Level 10 11:10 fire to 100m, 910R Bulkhead partially failed, 08 Shop door open 11:15 fire to 200m, 910R BH further failure 11:20 fire constant, 910R BH wide open
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Ventgraph Output Smoke at approximate time of discovery 11:40 am
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Ventgraph Output Local Detail of Fire Area – CO Levels at 11:40 am
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Verification Model - good correlation to observed smoke arrival times
CO levels correlate well to escaping miner behavior Results of model give confidence to analyzing alternatives Run “What-If” Scenarios
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What-If Scenarios Turn off 3400 Level Booster Fans
Problem with implementation of task “What-If”: Stop fan 12:35 pm Clears most 3100 roadway in 15 min CO still high at 3100L hoist for 80 min Did not effect lower mine CO levels Would more 12:45 cage miners survive? Allow rescuers to reach 3100L hoist more quickly?
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What-If Scenarios Jewell Fire Door Closure Sequence
Supervisors underground made best decision – close 3700L door. Close 3100L door – evacuating miners perish, lower levels may survive longer Best option - leave both doors open and shut down 3400L booster fans
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What-If Scenarios Opening No. 12 Shaft cover earlier
Slight improvement in airflow to 4800L: 0.9 – 2.1 m3/s Essentially no difference to any other area of the mine
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What-If Scenarios Placement of bulkheads Aid fire fighting
Simulation “short term” accurate Fire can endanger mine infrastructure Planning may minimize damage Sunshine: no combo of booster/doors works Stopping needed to be installed inby 910R (and fire) to be effective
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Summary/Conclusions Ventgraph validated in Sunshine Scenario NVP
Multiple fans Leakage Recirculation CO levels Issues/Problems: Ventgraph fire “Intensity Levels” Booster fan flow deviation w/USBM model
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Summary/Conclusions 3400 Level booster fan decision
Contributed to 1977 MSHA ACT Valuable modeling/training tool Use before and during event Survivors Tom Wilkinson and Ron Flory
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NIOSH - OMSHR Spokane Questions or Comments? CPritchard@cdc.gov
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