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BHP Africa Engineering & Construction, Ltd. A Subsidiary of BHP Engineering & Construction, LP. (USA)

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Presentation on theme: "BHP Africa Engineering & Construction, Ltd. A Subsidiary of BHP Engineering & Construction, LP. (USA)"— Presentation transcript:

1 BHP Africa Engineering & Construction, Ltd. A Subsidiary of BHP Engineering & Construction, LP. (USA)

2  ESTABLISHED IN 1983 CORPUS CHRISTI, TEXAS  ESTABLISHED VENEZUELA OFFICE IN 1990  ESTABLISHED VICTORIA OFFICE IN 1992  ESTABLISHED BAYPORT ALLIANCE OPERATIONS, 2003  ESTABLISHED LAGOS, NIGERIA OFFICE, 2004  ALLIANCE OPERATIONS IN VENEZUELA, EGYPT AND THE PHILIPPINES  OTHER PROJECT LOCATIONS: · WYOMING, NEW JERSEY, FLORIDA, ARIZONA, OHIO · MEXICO, NIGERIA & GHANA, AFRICA  $100 MM OF PROJECTS (TIC) ANNUALLY  AVG. 250, PEAK OVER 400 PERSONNEL 30% ON SITE STAFF, 70% PROJECT DESIGN & CONSTRUCTION  INDUSTRIES SERVED: UP STREAM PRODUCTION, CHEMICAL, AND REFINING MILITARY, MUNICIPALITIES, METALS OVERVIEW HISTORY :

3 LOCATIONS Corpus Christi Bayport VENEZUELA NIGERIA Cairo EGYPT PHILIPINES USA Victoria Idi-Oro Agege NDD Port Harcourt Victoria Island

4 OVERVIEW  PROVIDE SOLUTIONS  FULL ENGINEERING DISCIPLINES AND SPECIALIZED SKILLS  FULLY AUTOMATED DESIGN CAPABILITIES  FLAT ORGANIZATION - TASK & CUSTOMER ORIENTED  TRUE EMPOWERING OF EMPLOYEES  STABLE STAFF OFFERS KNOWN QUALITY AND CONTINUITY  EMPHASIS IS ON QUALITY, LONG TERM RELATIONSHIP AND REPEAT BUSINESS  ACTIVE COMMUNITY SUPPORT PHILOSOPHY:

5 Architectural Project Management – PMI Certification Manufacturing - Evaporative Cooling Supply Chain Management Construction/Turnaround Management Partners  BAY Ltd.  Dorman long Fabrication  MMR  CCC Group – Kier Group  H&S Fabricators AREAS OF EXPERIENCE COMPLETE PROJECT EPC CAPABILITIES:  Process Mechanical and Piping Control Systems / Process Automation Electrical Civil/Structural/Marine Environmental and Regulatory Services Partners Metcalf & Eddie Turner Collie & Braden Cape Environmental

6  MARINE ENGINEERING  ROADS, HIGHWAYS & RAILROADS  WATER TREATING / R.O  WASTE WATER TREATING  PROCESS ANALYZER  SCADA  DCS  COMMUNICATION SYSTEMS  CERTIFIED PRD ENGINEERS INFRASTRUCTURE  SOLIDS / BULK MATERIAL  STRESS ANALYSIS  PRESSURE VESSEL  HVAC / CONTROL ROOM PRESSURIZATION  SURVEY / GIS / LASER SCANNING  EVAPORATIVE AIR COOLING  3D MODELING MECHANICAL  FURNACE EFFICIENCY IMPROVEMENT  SURVEY, DESIGN, TUNE UP  SEMINARS  FLARE GAS RECOVERY  NOX REDUCTION FURNACE & FLARE DIVISON SPECIALIZED SKILLS OTHER AREAS

7  TEXAS BOARD OF PROFESSIONAL ENGINEERS  TEXAS BOARD OF PROFESSIONAL LAND SURVEYING  AMERICAN INSTITUTE OF CHEMICAL ENGINEERS (AICHE)  AMERICAN SOCIETY OF MECHANICAL ENGINEERS (ASME)  COUNCIL FOR THE REGULATIONS OF ENGINEERING IN NIGERIA (COREN)  AMERICAN SOCIETY OF CIVIL ENGINEERS (ASCE)  AMERICAN WATER WORKS ASSOCIATION (AWWA)  INTERNATIONAL DESALINATION ASSOCIATION (IDA)  AMERICAN MEMBRANE TECHNOLOGY ASSOCIATION (ATMA)  SOUTH CENTRAL DESALINATION ASSOCIATION (SCDA)  SOUTH TEXAS RESEARCH FOUNDATION (STRF)  TEXAS WATER DEVELOPMENT BOARD SB1 STEER COMMITTEE (TWDB)  AMERICAN INSTITUTE OF ARCHITECTS (AIA)  TEXAS SOCIETY OF ARCHITECTS (TSA)  CONSTRUCTION SPECIFICATIONS INSTITUTE (CSI) BHP MEMBERSHIPS AND AFFILIATIONS

8 AQUALON CORPORATION/HERCULESGENERAL ELECTRIC ASHLAND CORPORATION KOCH REFINING/FLINT HILLS RESOURCES BRITISH PETROLEUM LAFARGE CEMENT CITGO REFINING COMPANY MARAVEN S.A., PDVSA, VENEZUELA CITY OF CORPUS CHRISTI CITY OFHALLETTSVILLE OXY CHEMICAL Premier Industries, Phoenix, AZ COASTAL OIL & GAS PORT OF CORPUS CHRISTI COASTAL REFINING QUALITECH STEEL CORPORATION DEGUSSA CARBON BLACK REYNOLDS METALS CO. DESALNATE, LLC SEADRIFT PIPELINE CORPORATION DOW CHEMICAL CO. TRIFINERY/TRIGEANT EL PASO NATURAL GAS/PEMEX SHELL NIGERIA DEVELOPMENT COMPANY ENCYCLE/TEXAS UNION CARBIDE CORPORATION EQUISTAR UNITED NATIONS – GHANA, AFRICA EXXON PRODUCTION USA UNITED STATES NAVY FORMOSA PLASTICS VALERO REFINING AIR LIQUIDE GESAS, PEMEX - MEXICO CLIENT LIST CALPINE CHEVRON ENERGY SOLUTIONS COMPANY HOLLY REFINING ULTRAMAR DIAMOND SHAMROCK NIGERIA POWER HOLDING COMPANY

9  DOW CHEMICAL, BECHTEL, BHP  JACOBS ENGINEERING GROUP BHP ALLIANCE  EQUISTAR, JACOBS AND BHP ALLIANCE  CITGO, JACOBS & BHP ALLIANCE  PARSONS  BRINCKERHOFF, BHP, & DSS CONSULTING JOINT VENTURE  PREMIER INDUSTRIES, PHOENIX, AZ - MANUFACTURING ASSOCIATES INTEGRATED TEAM EXPERIENCE  KOCH, JACOBS & BHP ALLIANCE  BHP & CDI – DOW PSM PROJECT, VICTORIA OFFICE

10 Uncompromised quality and consistency Continuous quality improvement. Continue to build and develop processes to provide quality services. Design products are safe, technically superior, highly reliable, easy to operate and maintain. QUALITY POLICY STATEMENT

11 LOCAL CONTENT POLICY BHP AFRICA is in full support of government’s initiative to execute all contracts locally:  Training/ Development of Local Personnel  Employment of qualified Professionals  Use of Local Contractors/ Suppliers

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14 QA/ AC FLOW CHART- 2

15  OPTIMUM USE OF MATERIALS AND RESOURCES (INCLUDING RECOVERY AND RECYCLING AS OPPOSED TO DISPOSALS).  COMPLIANCE WITH ALL RELEVANT ENVIRONMENTAL LEGISLATION AND REGULATIONS  TO ENSURE THAT THE ACTIVITIES OF THE PROJECT ARE PERFORMED WITH MINIMUM IMPACT TO THE ENVIRONMENT.  THE RISKS OF ALL PERSONNEL, INCLUDING SUPPLIERS AND THIRD PARTY CONTRACTORS, IN THE EXECUTION OF THIS PROJECT SHALL BE AS LOW AS POSSIBLE. HSE POLICY STATEMENT

16 PROJECT EXPERIENCE( NIGERIA) SNEPCO BONGA NORTH FIELD EXPANSION  CHEMICAL INJECTION SKIDS DESIGN  CORROSION INHIBITOR SKIDS DESIGN  SUBSEA SYSTEM CONTROL ROOM DESIGN  PUMP SKIDS DESIGN ADDAX PETROLEUM  ORION W.S WHP DESIGN REVIEW  ORION W.S TEST SEPARATOR DESIGN  ADPI – ORION PIPING STRESS ANALYSIS SNEPCO BONGA NORTH-WEST EXPANSION  CHEMICAL INJECTION SKIDS DESIGN  CORROSION INHIBITOR SKIDS DESIGN  SUBSEA SYSTEM CONTROL ROOM DESIGN  PUMP SKIDS DESIGN DAEWOO – CHEVRON AGBAMI MODULE  CONSTRUCTION MANAGEMENT AND QA/QC FOR NIGERDOCK FABRICATION DAEWOO – CHEVRON AGBAMI SUCTION PILE CONSTRUCTION  PROVIDE CONSTRUCTION SITE MANAGEMENT FOR DAEWOO - NIGERDOCK

17 PROJECT EXPERIENCE( NIGERIA) DAEWOO – CHEVRON AGBAMI MODULE

18 PROJECT EXPERIENCE(NIGERIA) MOBIL PRODUCING NIGERIA UNLTD.  UBIT GK AND GJ WHP SLOT ADDITION – DETAIL ENGINEERING PAN OCEAN OIL CORPORATION (NIGERIA) IN PARTNERSHIP WITH DORMAN LONG  25,000 BBLD NEW OVADE- OGHAREFE FLOW STATIONSS  ENGINEERING  POCUREMENT  CONSTRUCTION MONITORING  COMMISSIONING  25, 000 BBLD FLOW STATION UPGRADE  ENGINEERING  POCUREMENT  CONSTRUCTION MONITORING  COMMISSIONING

19 PROJECT EXPERIENCE(NIGERIA) SNEPCO – BONGA SHUTDOWN PROJECT (IN PARTNERSHIP WITH DORMAN LONG)  PROVIDE CONSTRUCTION MANAGEMENT NIGER DELTA POWER HOLDINGS COMPANY, NIGERIA  GAS TRANSMISSION PIPELINE  24” – 90 KM OFFSHORE & ONSHORE – CUSTODY METERING STATION - CALABAR  18” – 30 KM ONSHORE – CUSTODY METERING STATION – GBARAIN/ UBIE  18” – 10 KM ONSHORE – CUSTODY METERING STATION EGBEMA  TEST SEPRATOR  LP SEPERATOR – SHELL SOKU GAS PLANT  WAX HOLDING DRUM FOR EGTL PROJECT  KNOCKOUT DRUM FOR EGTL PROJECT DLE VESSEL DESIGN MOBIL PRODUCING NIGERIA  SATELITE FIELD – OYAT PLATFORM CONSTRUCTION (IN PARTNERSHIP WITH DORMAN LONG)

20 15MM · PROJECT EXPERIENCE( INTERNATIONAL) Single Cumulative Plant Value 8MM 150MM 20M 250MM 500MM 50MM ·  Teroso Petroleum, China & Russia Skid mounted production units Compressors, Engines and Stabilization Units ·  PDVSA Venezuela, Lama Complex – Offshore Gas Compression / Liquid Recovery 5MM150MM750MM ·  PDVSA Venezuela, Lamar Gas - Offshore Compression and Distribution for Injection Plant 10MM150MM500MM ·  PDVSA Venezuela, El Tabalso II Gas Separation Plant 15MM100MM750MM ·  PDVSA Venezuela, Bajo Grande, Facilities Gas Separation Plant, Storage and Ship Loading ·  Exxon U.S.A., SPINEL Platform - Offshore 140 SCFD, 560 BCPD, 2000 BOPD, 77’ Water Depth 5MM150MM750MM ·  PDVSA Venezuela, Lamar Liquido - OffShore Liquid Separation Platform UPSTREAM ·  Conceptual Design and Project Management for Gas Pipelines, National Integrated Power Plant 250MM

21 SINGLE CUMULATIVE PLANT VALUE 30MM40MM60MM  Exxon U.S.A., Sour Gas Treating Plant 200 Million SCFD 2MM 30MM  Mobil Oil, U.S.A., Seeligson Compressor Project 13,000 HP Compressor Station Modification 5MM20MM1.8B  Exxon, U.S.A., LaBarge Gas Plant Four 11,000 HP Compressors, Surge Control UPSTREAM 5MM10MM50MM  Exxon U.S.A Means Field CO2 Plant Compressor Automatic Loading PROJECT EXPERIENCE( INTERNATIONAL) Hill Petroleum, U.S.A.  Amines Gas Sweetening Unit  Lightened Recovery Unit  Gas Liquids Treating

22 Chevron U.S.A.*  Gas Distributing System  Production Gathering & Dehydration  Pipeline Relocation  Gas Gathering and Compression  Steam Flood Generation Plant  Production Steam Flood Distribution System  Produced Water Cleaning Plant  Waste Water Expansion Project  Water Treating Plant  Heavy Oil Separation Plant UPSTREAM Marathon Oil, U.S.A. and Africa  Gas Plant – Cryogenic Expansion  Gas Gathering & Gas Plant  Amine Unit – Gas Sweetening  Sulfur Plant – Modified Claus Unit  Offshore Production Platform – Pressure Testing * STAFF EXPERIENCE PROJECT EXPERIENCE( INTERNATIONAL)

23 UPSTREAM PEMEX, Mexico  Fuel Gas Coalers Unit  Water Treating Unit  Utilities and Offsite Sun Oil Company, U.S.A.  Oil Production Cleaning Plant  Exhaust Gas Recompression & Injection  4000psi Sour Gas Gathering Pipe System, Separation,  Gas Treating and Sulfur Recovery Plant  Barge Mounted Oil Production Facility  Separation, Dehydration & Heat Exchange  Preventive Maintenance, Engine, Compressors and Pumps  Conducted Training for Gas Measurement, Artificial Lift, Gas Dehydration  Produced Water Treating & Injection  12,000BWPD at 700psi injection pressure  Flow lines, transfer lines and injection line for Oil, Gas and Saltwater,  pressures up to 6400psi. PROJECT EXPERIENCE( INTERNATIONAL)

24 PIPELINES NIGER DELTA POWER HOLDINGS COMPANY, NIGERIA  GAS TRANSMISSION PIPELINE  24” – 90 KM OFFSHORE & ONSHORE – CUSTODY METERING STATION - CALABAR  18” – 30 KM ONSHORE – CUSTODY METERING STATION – GBARAIN/ UBIE  18” – 10 KM ONSHORE – CUSTODY METERING STATION EGBEMA FLINT HILLS RESOURCES, U.S.A.  20” – 30,000 bph Crude Oil Metering Skid & 4 Pumps

25 METERING SKID PROJECTS  SAUDI ARABIA, SYSTEM TYPE: MEASUREMENT OF CRUDE AND REFINED HYDROCARBONS SPECIFICATIONS: (4) 10” DIAMETER TURBINE METERS, (1) 30” X 20” METER PROVER.  LOUISIANA OFFSHORE OIL PORT (LOOP) SYSTEM TYPE: MEASUREMENT OF CRUDE HYDROCARBON SPECIFICATIONS: (6) 10” DIAMETER TURBINE METERS, (1) 30” X 20” METER PROVER.  GULF ANGOLA, AFRICA, SYSTEM TYPE: MEASUREMENT OF CRUDE HYDROCARBONS SPECIFICATIONS: (2) 6” DIAMETER TURBINE METER.  SHELL TUNISIA SHELL OIL TANKER DECK SYSTEM TYPE: MEASUREMENT OF CRUDE AND REFINED HYDROCARBONS SPECIFICATIONS: (3) 12” DIAMETER TURBINE METERS, (1) 36” X 24” METER PROVER.  AGIP, EGYPT 7 METERING SKIDS WITH SCADA, (3) 4” TURBINE METERS WITH PROVER. * STAFF EXPERIENCE PROJECT EXPERIENCE( INTERNATIONAL)

26 · Alumina Plant Feasibility Study - Africa550MM · EPR Modification – UCC Chemicals45MM · Wings Infrastructure – UCC Chemicals40MM · Central Control Systems – KOCH Refining35MM · 40MW Cogeneration Unit – UCC Chemicals35MM · Waste Water Treating Plant – UCC Chemicals35MM · PSM Program – UCC Chemicals25MM · Catalyst Expansion – UCC Chemicals18MM · Butadiene Saturation – Southwestern Refining15MM · Heavy Aromatics – CITGO Refining12MM · Clean Fuels – Diamond Shamrock Refining65MM Single · Belco Fuel Gas Scrubber – Valero Refining12MM 550MM 500MM 200MM 500MM 40MM 300MM 100MM Cumulative 50MM 1.5B 6B 4B 6B 900MM 4B 2B Plant Value 5B REFINING & CHEMICALS · Niger Delta 100MMBPD Refining “FEED” - Nigeria1.3B · Low Sulfur Diesel Facilities “FEED” - Coastal Refining65MM 100MM1B · St. Eustatus Refining Relocation – Caribbean Islands50MM · Asphalt Blending/Loading KOCH Refining15MM 200MM4B · 450MW Cogeneration Plant – OXYChem * 200MM 240MM · 200,000BBL VTB Tank & Loading Sys. KOCH Refining30MM 200MM6B 27MM · Flare Gas Recovery – CITGO Refining 300MM4B PROJECT EXPERIENCE( INTERNATIONAL)

27 5MM · #1 Crude Unit Revamp – CITGO Refining 5MM · BTX Unit BPD Revamp – Coastal Refining 5MM · Sludge Concentration Unit – Coastal Refining 5MM · Lead and Sulfide Reclamation –Encycle, Texas 4MM · Vacuum Bottom Storage Facility – Valero Refining 1MM · Cogen Re-Power w/Evap Cooling- UCC Chemicals · FCCU Revamp – CITGO Refining 10MM · Refinery Flare System Revamp – KOCH Refining 8MM · Scale Recovery Unit – Reynolds Metal Single Cumulative Plant Value 9MM · Boiler Feed Water R.O. Plant – KOCH Refining 10MM 150MM 8MM 50MM 500MM 200MM 300MM 200MM 4B 2B 200MM 5B 6B 4B 1B 4B 3.5MM · Asphalt Blending/Loading Facilities – Trifinery Refinery 20MM80MM 10MM · Asphalt Modernization Project Trigeant Refining 20MM80MM 1.5MM · Latex Asphalt Blending/Storage/Loading – Coastal Ref. 1000MM1B · Dock Facilities Repairs - UCC Chemicals10MM 500MM6B 2MM · Asphalt Tank Heating– Coastal Refining 1000MM1B · Railroad Facilities Expansion - UCC Chemicals10MM 500MM6B REFINING & CHEMICALS PROJECT EXPERIENCE( INTERNATIONAL)

28 PHOTO GALLERY

29 PDVSA Venezuela Lama Complex – Offshore

30 Exxon U.S.A. Sour Gas Treating Plant

31 Exxon U.S.A., SPINEL Platform – Offshore Exxon U.S.A., SPINEL Platform - Offshore

32 Clean Fuels – Diamond Shamrock

33 Boiler Feed Water R.O. Plant – KOCH

34 Asphalt Modernization Project Trigeant Refining

35 Kinder Morgan,New Dehydration Unit 60MMCFD

36 Heavy Aromatics – CITGO Refining

37 FLARE GAS RECOVERY Unit OCT 2007– CITGO NEXT

38 FLARE GAS RECOVERY Unit OCT 2007– CITGO

39 Production Gathering & Dehydration

40 Gas Gathering & Gas Plant

41 Heavy Oil Separation Plant

42 Metering System for Aramco - Saudi Arabia System type: Measurement of crude and refined hydrocarbons Specifications: (4) 10” diameter turbine meters, (1) 30” x 20” meter prover

43 Metering System for Shell Tunisia - Shell Oil Tanker Deck System type: Measurement of crude and refined hydrocarbons Specifications: (3) 12” diameter turbine meters,(1) 36” x 24” meter prover


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