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BHP CAPABILITIES PRESENTATION PRODUCED & FLOWBACK WATER TREATMENT.

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Presentation on theme: "BHP CAPABILITIES PRESENTATION PRODUCED & FLOWBACK WATER TREATMENT."— Presentation transcript:

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2 BHP CAPABILITIES PRESENTATION PRODUCED & FLOWBACK WATER TREATMENT

3  1983 ESTABLISHED IN CORPUS CHRISTI, TEXAS  1990 ESTABLISHED VENEZUELA OFFICE  1992 ESTABLISHED VICTORIA OFFICE  2003 ESTABLISHED HOUSTON AREA OPERATIONS  2004 ESTABLISHED LAGOS, NIGERIA OFFICE  ALLIANCE OPERATIONS AND AGREEMENTS WORLDWIDE  $200 MM OF PROJECTS (TIC) ANNUALLY  AVG. 200, PEAK OVER 400 PERSONNEL 20% ON SITE STAFF, 80% PROJECT DESIGN & CONSTRUCTION  INDUSTRIES SERVED: WATER, WASTEWATER, AND MUNICIPAL UTILITIES OIL AND GAS AND REFINING OVERVIEW HISTORY :

4 GLOBAL PRESENCE Houston VENEZUELA NIGERIA DUBAI USA Victoria Corpus Christi EQUATORIAL GUINEA COLOMBIA

5 BHP ENGINEERING & CONSTRUCTION, LP, HOUSTON, TX, USA

6 BHP ENGINEERING & CONSTRUCTION, LP, VICTORIA, TEXAS, USA BHP AFRICA ENGINEERING & CONSTRUCTION, LTD, LAGOS NIGERIA

7 AREAS OF EXPERIENCE ENVIRONMENTAL AND REGULATORY SERVICES PROJECT & CONSTRUCTION MANAGEMENT PROCUREMENT MANUFACTURING FINANCING/TURNKEY OPERATION BHP PROVIDES COMPLETE PROJECT CAPABILITIES WATER AND WASTEWATER TECHNOLOGIES PROCESS MECHANICAL AND PIPING ELECTRICAL/ CONTROLS CIVIL/STRUCTURAL/MARINE

8 CLIENT LIST AIR LIQUIDE LARGE INDUSTRIES AIR LIQUIDE PROCESS & CONSTRUCTION AQUALON CORPORATION/HERCULES ASHLAND CORPORATION CALPINE CHEVRON ENERGY SOLUTIONS COMPANY CITGO REFINING COMPANY CITY OF CORPUS CHRISTI CITY OF HALLETTSVILLE COASTAL OIL & GAS COASTAL REFINING DCP MIDSTREAM DEGUSSA CARBON BLACK DESALNATE, LLC DOW CHEMICAL CO. EL PASO NATURAL GAS ENTERPRISE EQUISTAR EVEREST MINERALS EXXON PRODUCTION USA EXXONMOBIL NIGERIA FORMOSA PLASTICS GENERAL ELECTRIC GESAS, PEMEX - MEXICO HOLLY REFINING KINDER MORGAN KOCH REFINING/FLINT HILLS RESOURCES KURARAY AMERICA - SEPTON LAFARGE CEMENT MARAVEN S.A., PDVSA, VENEZUELA NIGERIA POWER HOLDING COMPANY OXY CHEMICAL PORT OF CORPUS CHRISTI PREMIER INDUSTRIES, PHOENIX, AZ QUALITECH STEEL CORPORATION REYNOLDS METALS CO. SEADRIFT PIPELINE CORPORATION SHELL NIGERIA DEVELOPMENT COMPANY SOUTHCROSS MIDSTREAM TRIFINERY /TRIGEANT ULTRAMAR DIAMOND SHAMROCK UNION CARBIDE CORPORATION UNITED NATIONS – GHANA, AFRICA UNITED STATES NAVY VALERO REFINING

9  WATER TREATING / RO  WASTE WATER TREATING  ROADS, HIGHWAYS & RAILROADS  MARINE ENGINEERING INFRASTRUCTURE SPECIALIZATIONS  FEA ANALYSIS  CFD ANALYSIS  SOLIDS / BULK MATERIAL  SURVEY / GIS / LASER SCANNING  EVAPORATIVE AIR COOLING MECHANICAL  PROCESS HAZARDS ANALYSIS  PROCESS ANALYZER  SCADA  DCS  FURNACE EFFICIENCY IMPROVEMENT  SURVEY, DESIGN, TUNE UP  FLARE GAS RECOVERY  NOX REDUCTION FURNACE & FLARE OTHER AREAS

10 PRODUCED & FLOWBACK TREATMENT SYSTEM FOR REUSE AND SALT WATER WELL INJECTION (8 SKIDS REQUIRED FOR 900 GPM UNIT FOR EQUIPMENT SHOWN) Feed Water Equalization Pond/Tank Hydroclones

11 SKID / TRAILER MOUNTED PRODUCED & FLOWBACK WATER TREATMENT MODULES

12 TYPICAL TREATMENT PERFORMANCE NOTES: 1)If TDS removal is required other technology such as reverse osmosis or distillation can be applied. 2)CFU- colony forming unit. 3)Removal based on powered activated carbon added upstream of flocculators. 4)Metals removal has to be determined by running jar test then performing an analysis of metal of concern on a representative sample at varying chemical doses. 5)Removal performance of other specific constituents of concern not listed above can also be determined by same procedure in step 4.

13 FRAC WATER QUALITY REQUIREMENTS: WATER QUALITY REQUIREMENTS DEPEND ON WATER SOURCE AND FRAC CHEMICAL USED

14 BHP LABORATORY TESTING PRODUCED AND FLOWBACK WATER REQUIRED: TWO FIVE GALLON REPRESENTATIVE SAMPLES COLLECTED UNIFORMLY OVER TEN DAYS AND BLENDED. BHP CAN LEASE AN AUTOMATICSAMPLING SYSTEM. CLIENTS FINAL WATER REQUIREMENTS. JAR TEST

15 BHP LABORATORY TESTING PRODUCED AND FLOWBACK WATER

16 OILY WATER TREATMENT PLANT EXPANSION SEADRIFT COKE - SEADRIFT, TEXAS UPGRADE OF THE SEADRIFT COKE WASTEWATER TREATMENT PLANT : 500 GPM capacity Collection system Process sumps and pumps Revised inlet basin CPI DAF Chemical Feed Sludge Thickener Filter Press Surge Capacity Pumps DCS Control System (See Next Slide – Layout)

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18 PLANT CHEMICAL STORAGE AND FEED CONTROL UPGRADE O. N. STEVENS WATER TREATMENT - CITY OF CORPUS CHRISTI COMPLETE ENGINEERING DESIGN : 200 MMGPD Treatment Capacity Remote Water Quality monitoring Alum and Polymer storage and feed Liquid Ammonium Sulfate storage and feed Fluoride storage and feed Sodium Chlorite storage Chlorine Dioxide Generators Nitrogen storage for Chlorine padding Chlorine injection and standby Chorine Emergency shutdown and piping Phosphate injection feasibility study Piperack additions SCADA system and HMI Fiber optic data highways SCADA servers and remote interface Power Control Room and remote PLCs Computerized Maintenance Management CHEMICAL FEED SYSTEMS & CONTROLS

19 CHLORINATION SYSTEM UPGRADE O.N. STEVENS WATER TREATMENT PLANT - CITY OF CORPUS CHRISTI Feasibility study and system design: Chlorine railcar unloading Chlorine release spray mitigation Containment Gas detection and shutdown Plant wide emergency alarm system Chlorine evaporator replacement Chlorine Piping revisions Pressurized Control Room DISINFECTION SYSTEM

20 FILTER MEDIA REPLACEMENT O.N. STEVENS WATER TREATMENT PLANT - CITY OF CORPUS CHRISTI Instrumentation and Electrical design: 22 Filters Total Media replacement New Filter Consoles PLCs Fiber Optics New Instrumentation Underdrain Replacement Air Scour addition FILTRATION CONTROL SYSTEM

21 FILTER WASH WATER SUPPLY UPGRADE O.N. STEVENS WATER TREATMENT PLANT - CITY OF CORPUS CHRISTI Instrument and Electrical system design: New Elevated Tank New Instrumentation Piping and Flowmeter Revisions New Control Valves Improved Control Logic PLCs Fiber Optics Power Control Room Piperacks AUTOMATED FILTRATION SYSTEM

22 HIGH SERVICE PUMP UPGRADE O.N. STEVENS WATER TREATMENT PLANT - CITY OF CORPUS CHRISTI Instrument and Electrical system design: 4 – 1500 HP Pumps Variable Speed Drive Power Control Rooms New Instrumentation Improved Control Logic PLCs Fiber Optics Piperacks PUMP STATION & CONTROL SYSTEM

23 MCALLEN NORTH WASTEWATER TREATMENT PLANT EXPANSION MCALLEN PUBLIC UTILITIES BOARD 18 MMGPD WASTEWATER TREATMENT PLANT Engineering Design: P&IDs – Structural – Electrical – Instrumentation – Architectural - MEP 53 ft Diameter Lift Station Screening and Grit Removal Sludge Acceptance Unit Odor Control 4 Extended Aeration Basins 4 Clarifiers RAS Pumping UV Disinfection Sludge Thickening Belt Filter Press Associated Buildings Dual Electrical Substation Feeds Standby Generator 6 Mccs Control System Fiber Optic Network 12,500 GPM COMPLETE WASTEWATER TREATING PLANT

24 WASTEWATER TREATMENT DISINFECTION ALLISON, BROADWAY, LAGUNA MADRE, AND OSO PLANTS - CITY OF CORPUS CHRISTI COMPLETE ENGINEERING DESIGN : Sodium Hypochlorite bulk storage Sodium Bisulfite bulk storage Secondary Contaiment Chemical Injection Systems PLCs Piperacks Drainage DISINFECTION SYSTEM

25 WASTEWATER TREATMENT LAGOON UCC (DOW CHEMICAL) - SEADRIFT, TEXAS PROCESS AND DETAILED DESIGN – COVERED WASTEWATER TREATMENT LAGOON : Collection System Process Sumps and Pumps Two Mile Long Inlet Piping Lift Stations High BOD Diversion Chemical Feed Flexible Membrane Cover Double Bottom Liner Odor and Emissions Control Pumps Control System LINED & COVERED WASTEWATER POND

26 BOILER FEEDWATER RO UNIT – KOCH REFINING INSTALL NEW BOILER FEEDWATER TREATMENT FACILITY: 1,800,000 GPD Feed Rate Ultrafiltration Front End RO Processing Unit Demineralizer Polishing Unit Complete Discipline Design Purchasing and Expediting Construction Supervision Project Controls RO MEMBRANES

27 BOILER FEED WATER TREATMENT PLANT KOCH REFINING – CORPUS CHRISTI, TEXAS COMPLETE PROCESS DESIGN FOR 1,400,000 GPD FINISHED WATER CAPACITY: ULTRAFILTRATION WITH REVERSE OSMOSIS TECHNOLOGY

28 WATER TREATMENT EXPANSION AIR LIQUIDE AMERICA – BAYPORT, TEXAS FEED study and system design: 1200 GPM Treated Water Required 700 GPM DI Water Required Raw Water Pretreatment and Storage Raw Water Filtration Piping Sizing and Storage Capacity Demineralization Disinfection Pumping Capacity and Sizing Cost Estimate DEMINERALIZATION & DISINFECTION

29 ALUM REACTOR BAYCHEM - ODEM, TX 6400 gallon reactor Engineering design for producing liquid Alum: Secondary containment Aluminum Hydrate handling Acid resistant refractory lining Agitated vessel Vapor scrubber Acid weigh tank Control room. MCC WATER TREATING CHEMICAL MANUFACTURING FACILITY

30 LIQUID AMMONIUM SULFATE REACTOR BAYCHEM - ODEM, TX Process and Engineering design for producing liquid Ammonium Sulfate: Process Development Pilot Plant Reaction Vessel Sulfuric Acid Feed System Anhydrous Ammonia Feed System Wet scrubber Control room MCC Secondary containment WATER TREATING CHEMICAL MANUFACTURING FACILITY

31 CONTACT BHP ENGINEERING & CONSTRUCTION MARK HARRINGTON, P.E. PROCESS ENGINEER DIRECTOR OF WATER AND WASTEWATER TREATMENT TECHNOLOGY JERRY FITZSIMMONS, P.E. CHEMICAL ENGINEER BUSINESS OF ENVIRONMENTAL & REGULATORY SERVICES AND MANAGER, VICTORIA OFFICE OIL & GAS REFINING CHEMICAL POWER WATER WASTEWATER INFRASTRUCTURE PRODUCED & FLOWBACK WATER TREATMENT

32 THANK YOU FOR CONSIDERING OUR ENGINEERED SYSTEMS


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