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Mactech Engineering PROFILE Customer and Quality are Paramount.

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Presentation on theme: "Mactech Engineering PROFILE Customer and Quality are Paramount."— Presentation transcript:

1 Mactech Engineering PROFILE Customer and Quality are Paramount

2 An ISO 9001:2000 accredited Company, Mactech Engineering has been engaged in Manufacturing of Engineering Components since Catering to various verticals including Material Handling Equipments, Forestry Equipments, Food Processing Equipments, Agricultural Equipments, Construction, Ground Care, Earth Moving Equipments, Valve Industry,Oil Field Equipments,Aerospace and Many More. Mactech is Focused in producing Quality Components with outstanding Manufacturing Capabilities. We have excellent knowledge on Castings, forgings, Machining, Stamping, Fabrication and its Associated processes. As a Component vendor, we are one part of a larger Supply Chain. We Place the same demands on our production as our customers do on theirs. There is no room for faults such as delayed or defective shipments in today’s Competitive world. Concurrently, Just-In-Time and decreasing inventories have become key concepts. This demands even more effective Management and Production as well as Logistics. That is why we have built our Organization and routines as well as logistics around a flexible and integrated partnership with our Customers. A partnership that encompasses projections, purchasing, production planning, inventory optimization and transportation solutions. Our flexibility and ability to work closely with Customers makes us as a reliable Business Partners on the path to a common objective. Mactech Engineering About Us Customer and Quality are Paramount

3 Mactech Engineering Management and Quality Policy Customer and Quality are Paramount MANAGEMENT POLICY : To operate in high technology domains, upgrade facilities continuously, strive for customer, employee & supplier satisfaction and seek reasonable profits. QUALITY POLICY : We are committed to meet or exceed customer requirements in a consistent and cost-effective manner, and to continuously improve processes to satisfy customer expectations. QUALITY OBJECTIVES : The Quality Policy is supported by the following objectives: Aim for Zero Rejections, 100% On time Deliveries, Improve Productivity, Continuous Improvement, Address customer concerns promptly,&, training of employees to achieve higher levels of Quality and Efficiency.

4 Mactech Engineering Core Strength Development of Sand Casting – Steel, Stainless Steel All grades, Grey Iron,Ductile Iron. Aluminum Castings – Gravity Die Casting, Permanent Mould Castings Investment and Centrifugal Casting. Forgings – Open & Closed Die Forgings. CNC Machining – Turning Centers, Vertical Machining Centers ( all with 4 - Axis Machining Capabilities). Conventional Machining and Light Assembly. We also have complete line of approved suppliers for Welding- TIG and MIG, Heat Treat, Grinding, Plating and Coating which will enable us to supply complete Turnkey Value Added Components and Assemblies. Customer and Quality are Paramount

5 Mactech Engineering ISO Certificate Customer and Quality are Paramount

6 Mactech Engineering Our Esteemed Customers Customer and Quality are Paramount

7 Mactech Engineering Customer and Quality are Paramount PURCHASE ORDER SALES REVIEW PREPARE DESP PLAN IDENTIFY VENDORS RELEASE PO WITH SCHEDULE, DRAWINGS AND SPECIFICATIONS STATUS FOLLOW UP WITH VENDORS QC INSPECTION FINAL DOC AUDIT DESPATCH CLEARENCE PREPARATION OF INVOICE AND PACKING LIST PACKING AND DESPATCH MQP/FEASABILITY STUDY MAKE/BUY DECISION MACTECH SHOP ORDER EXECUTION FLOW CHART IF NEW MAKE BUY RTV NOT OK MACTECH SHOP DESPATCH PLAN PPAPINSP PLANPRODN PLANR/M PLAN.INDENT INPROCESS INSP INCOMING INSPR/M RECEIPT/GRN RET TO VENDOR TAKE UP FOR PRODUCTION REJECT OK JOB CARD ROUTE CARD CONTINUE PRODUCTION FINAL INSPECTION DOC AUDIT RET TO REWORK OK REJ/REW DMR PACK AND DESP OK

8 Mactech Engineering Snapshot of our Manufacturing Cell Customer and Quality are Paramount

9 Mactech Engineering Some Of The Components We Manufacture Customer and Quality are Paramount Forgings

10 Mactech Engineering Some Of The Components We Manufacture Customer and Quality are Paramount Castings acc :ASME made to code

11 Mactech Engineering Some Of The Components We Manufacture Customer and Quality are Paramount Machined Bar stock Components

12 MACHINING CENTERS CONTROL SYSTEM TABLE SIZEX - AXISY - AXISZ - AXIS AMSFANUC1000 X BFWFANUC900 X Mactech Engineering Customer and Quality are Paramount Machine Specifications TURNING CENTERSCONTROL SYSTEM DISTANCE BETWEEN CENTERS MAXIMUM TURNING DIAMETER MAXIMUM TURNING LENGTH ACEFANUC ACEFANUC

13 Mactech Engineering Supporting Manufacturing Services Quality Assurance & Control The Quality of our finished products starts with a well-designed world class ISO Certified Quality Assurance System. All our processes are well documented - right from understanding the stated and implied needs of the customers, translating it into manufacturing process design and quality plans, ensuring good process controls, testing & inspection of the first off samples etc., We monitor our production through process capability study, a 100 % SPC online Shop Floor. All the Instruments used are periodically calibrated against National standards in order to ensure accuracy. We have full knowledge of PPAP. CAR & PAR Systems are in place and through analysis and reporting is carried out for Customer Feedbacks/Complaints. Specialized testing facilities such as CMM, Profile projector, Radiography, MPI, Tensile testing, Corrosion testing etc are available with subcontractors. Customer and Quality are Paramount

14  QUALITY ASSURANCE ACTIVITIES  REJECTION CONTROL  DAILY REJECTION REVIEW  ANALYSIS ( WHY ? WHY? ANALYSIS)  CORRECTIVE ACTION  MONITORING CORRECTIVE ACTION  PREVENTIVE ACTION  8 D REPORT   CUSTOMER COMPLAINTS  REGISTER COMPLAINT  GIVE FEED BACK TO CUSTOMER  WHY? WHY ? ANALYSIS  CORRECTIVE / PREVENTIVE ACTION  CUSTOMER FEEDBACK  CLOSING THE COMPLAINT  CONTINUOUS IMPROVEMENT THROUGH  QUALITY COST ANALYSIS  INTERNAL QUALITY AUDITS  MANAGEMENT REVIEW Mactech Engineering Quality Activities Customer and Quality are Paramount

15 Mactech Engineering Unique QA Activities  Visual Management  Use of Inspection Plan  Trend Analysis  Mistake Proofing  5 Why Analysis  QC Story  Kaizen activities & Small Group activities  PPM Future Development  Achieve 100 ppm  5s Customer and Quality are Paramount

16 Mactech Engineering Quality Activity Inspection Plan

17 Mactech Engineering Customer and Quality are Paramount Plant & Office: Mr Rohit Belur Cell: Cell: Address: No:74, Bandae Nallasandra, Jigini Link Road, Bommasandra Industrial Area, Bangalore – , India Desk Ph: VOIP: Contact Details

18 Thank You Customer and Quality are Paramount Mactech Engineering


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