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HOME HRS GROUPPRODUCTSAPPLICATIONSREFERENCESQUALITYCONTACT USPICTURE GALLERY CORPORATE PRESENTATION Copyright HRS 2007, all rights reserved.

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Presentation on theme: "HOME HRS GROUPPRODUCTSAPPLICATIONSREFERENCESQUALITYCONTACT USPICTURE GALLERY CORPORATE PRESENTATION Copyright HRS 2007, all rights reserved."— Presentation transcript:

1 HOME HRS GROUPPRODUCTSAPPLICATIONSREFERENCESQUALITYCONTACT USPICTURE GALLERY CORPORATE PRESENTATION Copyright HRS 2007, all rights reserved

2 HOME HRS GROUPPRODUCTSAPPLICATIONSREFERENCESQUALITYCONTACT USPICTURE GALLERY Since 1981, HRS has designed, manufactured and sold heat exchangers, process systems, aseptic fillers and piston pumps to improve the performance of systems and the quality of processes in the different sectors. With this group of companies specialized in Heat Transfer Technology, HRS has become the fastest growing heat exchanger company in the world. With a significant presence in the 5 continents, we market and sell our products by agents/distributors, subsidiaries, OEM companies and direct sales. OUR MAIN FOCUS IS TO PROVIDE THE BEST TECHNOLOGY AVAILABLE FOR HEAT TRANSFER APPLICATIONS. HRS GROUP - INTRODUCTION

3 HOME HRS GROUPPRODUCTSAPPLICATIONSREFERENCESQUALITYCONTACT USPICTURE GALLERY HRS GROUP COMPANIES SPAIN: HRS SPIRATUBE, S.L. Design – Sales - Manufacturing SPAIN: HRS SPIRATUBE, S.L. Design – Sales - Manufacturing UK: HRS HEATEXCHANGERS LTD. HRS HEVAC LTD. HEATEXCHANGERSPARES.COM Design – Sales UK: HRS HEATEXCHANGERS LTD. HRS HEVAC LTD. HEATEXCHANGERSPARES.COM Design – Sales INDIA: HRS PROCESS SYSTEMS PVT. LTD. Design – Sales - Manufacturing INDIA: HRS PROCESS SYSTEMS PVT. LTD. Design – Sales - Manufacturing GERMANY: HRS SPIRATUBE GMBH. Design – Sales GERMANY: HRS SPIRATUBE GMBH. Design – Sales USA: HRS PROCES TECHNOLOGY INC. Design – Sales USA: HRS PROCES TECHNOLOGY INC. Design – Sales UNITED ARAB EMIRATES: HRS HEATEXCHANGERS FZCO. Design – Sales UNITED ARAB EMIRATES: HRS HEATEXCHANGERS FZCO. Design – Sales

4 HOME HRS GROUPPRODUCTSAPPLICATIONSREFERENCESQUALITYCONTACT USPICTURE GALLERY PRODUCTS PLATE HEAT EXCHANGERS CORRUGATED TUBE HEAT EXCHANGERS SCRAPED SURFACE HEAT EXCHANGERS PISTON PUMPS PROCESSING SYSTEMS PHE CTHE SSHE SYSTEMS PISTON PUMP

5 HOME HRS GROUPPRODUCTSAPPLICATIONSREFERENCESQUALITYCONTACT USPICTURE GALLERY PLATE HEAT EXCHANGERS Series of stainless steel plates fitted on carbon steel frame. Gasket between two adjacent plates seals the space where fluid flows. Each plate has a corrugate profile for increasing turbulence and heat transfer. All plates are fitted between a fixed plate and a pressure plate. The pack is pressed together by tightening bolts. THE RESULT IS A VERY COMPACT HEAT EXCHANGER: A LOT OF HEAT TRANSFER AREA CONTAINED WITHIN A VERY SMALL SPACE PHE CTHE SSHE SYSTEMS PISTON PUMP

6 HOME HRS GROUPPRODUCTSAPPLICATIONSREFERENCESQUALITYCONTACT USPICTURE GALLERY PLATE HEAT EXCHANGERS Applications: Water to water Steam to water Air cooling/heating Industrial heat recovery HVAC applications CIP heating Food industry applications Materials: Frame: carbon steel Plates: AISI 304, AISI 316L, Titanium Gaskets: EPDM, NBR, VITON Design conditions: Design pressure: 10 bar Design temperature: 195 ºC Areas: 0,1 m2 up to 1400 m2 PHE CTHE SSHE SYSTEMS PISTON PUMP

7 HOME HRS GROUPPRODUCTSAPPLICATIONSREFERENCESQUALITYCONTACT USPICTURE GALLERY CORRUGATED TUBE HEAT EXCHANGERS HRS supplies shell and tube heat exchangers fitted with corrugated tubes. The corrugated profile creates extra turbulence. It disrupts the boundary layer next to the tube wall. The extra turbulence created inhibits the formation of fouling layers. When compared with smooth tube heat exchangers corrugation increases the rate of heat transfer. Less surface area is needed for a given heat transfer duty. This reduces the size/length of the heat exchanger. Decreased heat exchanger length reduces pressure drop. THE RESULT IS A MORE ECONOMIC HEAT EXCHANGER. PHE CTHE SSHE SYSTEMS PISTON PUMP

8 HOME HRS GROUPPRODUCTSAPPLICATIONSREFERENCESQUALITYCONTACT USPICTURE GALLERY SMOOTH TUBE VS CORRUGATED TUBE HIGHER HEAT TRANSFER COEFFICIENTS DUE TO CORRUGATION. PHE CTHE SSHE SYSTEMS PISTON PUMP Smooth tube Corrugated tube The corrugated shape forces fluid particles to change direction. They collide with the tube wall and change direction. The particle exchanges energy rapidly at the tube wall and makes place for the next. Eddies are introduced due to the spiral shape of the corrugation. The traditional boundary layer, always present in smooth tubes, is disrupted in the corrugated tube.

9 HOME HRS GROUPPRODUCTSAPPLICATIONSREFERENCESQUALITYCONTACT USPICTURE GALLERY CORRUGATED TUBE HEAT EXCHANGERS – DT SERIES Materials: Shell side:AISI 304 Tube side: AISI 316L Other materials available on request DOUBLE TUBE HEAT EXCHANGER Applications: Fluids containing fibres or other solids Medium to high viscosity fluids Industries: Chemical industry Food industry Pulp and paper Sludge and waste water Design conditions: P design:10 barg T design:185 ºC Connections: Shell side:Flanged Tube side:Flanged, clamp Areas: 0,2 m2 up to 3 m2 PHE CTHE SSHE SYSTEMS PISTON PUMP

10 HOME HRS GROUPPRODUCTSAPPLICATIONSREFERENCESQUALITYCONTACT USPICTURE GALLERY CORRUGATED TUBE HEAT EXCHANGERS – K SERIES Materials: Shell side:AISI 304 Tube side: AISI 316L Other materials available on request MULTI TUBULAR HEAT EXCHANGER INDUSTRIAL DESIGN Applications: Liquids and gases Low to intermediate viscosities Small particles Industries: Chemical industry Food industry Pulp and paper Sludge and waste water Design conditions: P design:10 barg T design:185 ºC Connections: Shell side:Flanged Tube side:Combined tube plate - flange Areas: 0,3 m2 up to 800 m2 PHE CTHE SSHE SYSTEMS PISTON PUMP

11 HOME HRS GROUPPRODUCTSAPPLICATIONSREFERENCESQUALITYCONTACT USPICTURE GALLERY CORRUGATED TUBE HEAT EXCHANGERS – MX SERIES Materials: Shell side:AISI 304 / AISI 316L Tube side: AISI 316L Other materials available on request MULTI TUBULAR HEAT EXCHANGER FOOD INDUSTRY DESIGN Applications: Low to medium viscosities Small particles Product to product heat recovery Industries: Food industry Design conditions: P design:10 barg T design:185 ºC Connections: Shell side:Flanged or clamp Tube side:Clamp Areas: 1,0 m2 up to 10,0 m2 PHE CTHE SSHE SYSTEMS PISTON PUMP

12 HOME HRS GROUPPRODUCTSAPPLICATIONSREFERENCESQUALITYCONTACT USPICTURE GALLERY CORRUGATED TUBE HEAT EXCHANGERS – MX SERIES PHE CTHE SSHE SYSTEMS PISTON PUMP DESIGNED FOR COMPACTNESS: The MX heat exchanger is designed in such a way that very compact mounting of several units is possible: Short interconnections between modules on shell and tube side. No use of big diameter bends on tube side. DESIGNED FOR EASY MOUNTING: Each product header is fitted by tightening just one nut. DESIGNED FOR COMPLETE INSPECTION: The MX works with removable tube bundles, allowing for full inspection and product to product heat transfer in the food industry.

13 HOME HRS GROUPPRODUCTSAPPLICATIONSREFERENCESQUALITYCONTACT USPICTURE GALLERY CORRUGATED TUBE HEAT EXCHANGERS – DESIGN CRITERIA Thermal design: HRS uses software developed in-house for thermal design of its heat exchangers. Mechanical design: HRS can design to the following design codes: PD5500 ASME VIII Div.1 - TEMA AD 2000 The HRS India workshop is licensed to manufacture according to ASME VIII Div.1 and U stamped units can be delivered from here. PHE CTHE SSHE SYSTEMS PISTON PUMP

14 HOME HRS GROUPPRODUCTSAPPLICATIONSREFERENCESQUALITYCONTACT USPICTURE GALLERY SCRAPED SURFACE HEAT EXCHANGERS HRS has developed scraped surface heat exchangers for applications where normal shell and tube or plate heat exchangers fail to give the right solution. What are these problems that normal heat exchangers can´t handle? FOULING ON THE TUBE WALL VERY HIGH VISCOSITIES Scraping the tube wall eliminates fouling. Scraping elements move and mix viscous fluids. Scraped surface heat exchangers create fluid mixing and clean the tube wall. HRS’S SCRAPED SURFACE TECHNOLOGY ENSURES BETTER HEAT TRANSFER FOR DIFFICULT APPLICATIONS. PHE CTHE SSHE SYSTEMS PISTON PUMP

15 HOME HRS GROUPPRODUCTSAPPLICATIONSREFERENCESQUALITYCONTACT USPICTURE GALLERY UNICUS – THE PRINCIPLE Unicus is a shell and tube heat exchanger. Each inner tube contains a bar with scraping elements attached at intervals. The continuous reciprocating movement of the scrapers eliminates fouling. The scraper elements mix the fluid. Better heat transfer is obtained. Longer running times become possible because the tube wall is constantly cleaned. PHE CTHE SSHE SYSTEMS PISTON PUMP

16 HOME HRS GROUPPRODUCTSAPPLICATIONSREFERENCESQUALITYCONTACT USPICTURE GALLERY UNICUS – ROTATIONAL SCRAPING VS. LONGITUDINAL SCRAPING ROTATIONAL SCRAPING High rotational speed – high shear stress. Particulates are damaged. What goes in as dices comes out as puree. Mono tube design only – costly in scale up. LONGITUDINAL SCRAPING Gentle scraping action. Particulates are not damaged. Products comes out as they went in. Multi tube designs allow more economic scale up. PHE CTHE SSHE SYSTEMS PISTON PUMP

17 HOME HRS GROUPPRODUCTSAPPLICATIONSREFERENCESQUALITYCONTACT USPICTURE GALLERY SCRAPED SURFACE HEAT EXCHANGERS – UNICUS SERIES DYNAMIC SCRAPED SURFACE FOR FOOD AND OTHER INDUSTRIES Materials: Shell side:AISI 304 / AISI 316L Tube side: AISI 316L Other materials available on request Applications: Fouling fluids High viscosity fluids Crystallization fluids Industries: Food industry Chemical industry Environmental industry Design conditions: P design:Shell 10 barg Tubes 16 barg T design:185 ºC Connections: Shell side:Flanged Tube side:Flange, clamp Areas: 1,4 m2 up to 110 m2 PHE CTHE SSHE SYSTEMS PISTON PUMP 3A APPROVED DESIGN

18 HOME HRS GROUPPRODUCTSAPPLICATIONSREFERENCESQUALITYCONTACT USPICTURE GALLERY SCRAPED SURFACE HEAT EXCHANGERS – UNICUS EVAPORATOR In evaporation processes where high solid concentrations need to be obtained the typical problem of fouling appears. Fouling reduces running time of normal evaporators. Periodical cleaning is needed. Unicus scraped surface technology cleans the tube wall constantly. This makes longer running times possible. THE REDUCTION OF DOWNTIME REDUCES PROCESSING COSTS SIGNIFICANTLY. THE RETURN ON INVESTMENT TIME DECREASES DRAMATICALLY. PHE CTHE SSHE SYSTEMS PISTON PUMP

19 HOME HRS GROUPPRODUCTSAPPLICATIONSREFERENCESQUALITYCONTACT USPICTURE GALLERY T SENSATION – SCRAPED PLATE HEAT EXCHANGER PHE CTHE SSHE SYSTEMS PISTON PUMP Where the Unicus is developed principally for continuous processing, modern convenience food processing needs batch wise operations. HRS scraped plate technology solves the problems encountered with continuous processing: Loss of product due to product-water interface during cleaning. Low volume content of normal shell and tube heat exchanger. What is needed: Scraping of the heat exchanger surface: Fouling remains a problem in batch operation. Introducing turbulence: convenience food stuffs are often viscous. Turbulence increases heat transfer. Sufficient batch volume: An appropriate volume is needed to be able to process the right amount.

20 HOME HRS GROUPPRODUCTSAPPLICATIONSREFERENCESQUALITYCONTACT USPICTURE GALLERY T-SENSATION – SCRAPED PLATE HEAT EXCHANGER – THE PRINCIPLE PHE CTHE SSHE SYSTEMS PISTON PUMP T-Sensation works through the scraped plate principle. Steam is introduced into vertically mounted plate sections. These plates are positioned into a horizontal cylindrical tank. The rotating action of the scrapers cleans the outside of the plate service and continuously mixes the product. FOULING IS ELIMINATED – HIGH HEAT TRANSFER RATE ARE OBTAINED. QUICK COOKING TIMES – BETTER TASTE. Product Service fluid Scrapers T-SENSATION

21 HOME HRS GROUPPRODUCTSAPPLICATIONSREFERENCESQUALITYCONTACT USPICTURE GALLERY SCRAPED SURFACE HEAT EXCHANGERS – T-SENSATION SERIES PHE CTHE SSHE SYSTEMS PISTON PUMP T-40T-300T-1000 Materials: Product wetted parts: AISI 316L Others: AISI 304 Applications: Batch cooking Evaporations Industries: Food industry Environmental industry Design conditions: Steam side:up to 4 barg Product side: up to 4 barg (depending on model) Connections: Steam side :Flange Product side: Hygienic flange Areas: 0,5 m2 up to 12,8 m2 Volumes: 40 to 1000 litres

22 HOME HRS GROUPPRODUCTSAPPLICATIONSREFERENCESQUALITYCONTACT USPICTURE GALLERY PISTON PUMPS HRS has developed a positive displacement piston pump to provide a solution for the following problems encountered in food industry: THE NEED TO CHANGE EXPENSIVE STATORS OF HELICAL PUMPS PERIODICALLY IS VERY COSTLY. LOBULAR PUMPS DO NOT WORK ADEQUATELY WITH PARTICULATES. RUBBER CONTAMINATION IS A PROBLEM FOR FOODSTUFFS. THE NEED TO PUMP PARTICULATES WITHOUT DAMAGING THEM. LOW SHEAR PUMPING IS NEEDED FOR MAINTAIN PRODUCT QUALITY. THE NEED FOR A PUMP THAT CAN BE CIP CLEANED EASILY. PHE CTHE SSHE SYSTEMS PISTON PUMP

23 HOME HRS GROUPPRODUCTSAPPLICATIONSREFERENCESQUALITYCONTACT USPICTURE GALLERY PISTON PUMPS – BP SERIES The BP series piston pumps can handle particulate products in the food industry without damaging their structure. Up to 30 bar pressure can be delivered The BP series piston pumps can be aseptically cleaned to work in ultra hygienic processes according to 3A and EHEDG requirements. NO RUBBER CONTAMINATION NO SLIPPAGE HIGH VOLUME PER STROKE ASEPTIC LOW SHEAR MAINTAINS PRODUCT INTEGRITY PHE CTHE SSHE SYSTEMS PISTON PUMP

24 HOME HRS GROUPPRODUCTSAPPLICATIONSREFERENCESQUALITYCONTACT USPICTURE GALLERY PISTON PUMPS – BP SERIES Materials: Product wetted parts: AISI 316L All other parts: AISI 304 Flow rates: 100 to l/hr Pressures: Up to 30 bar Applications: Food products Viscous liquids Diced fruit Vegetables Sauces with particles Fillings and coatings Meat slurries Chemical products Residual sludge PHE CTHE SSHE SYSTEMS PISTON PUMP

25 HOME HRS GROUPPRODUCTSAPPLICATIONSREFERENCESQUALITYCONTACT USPICTURE GALLERY PROCESSING SYSTEMS HRS Spiratube Sistemas S.L. integrates all HRS manufactured components into processing plants so that complete solutions can be offered to customers. Two key markets are targeted: Food industry: Pasteurizers Aseptic processing plants Environmental industry: Residual water plants Organic waste treatment PHE CTHE SSHE SYSTEMS PISTON PUMP

26 HOME HRS GROUPPRODUCTSAPPLICATIONSREFERENCESQUALITYCONTACT USPICTURE GALLERY PROCESSING SYSTEMS PRINCIPLE PRODUCTS: Aseptic plants: Fruits & vegetables Fruit bases and creams UHT milk & juices Convenience food modules: Based on Unicus, piston pump and T-sensation De-airator modules CIP stations Pasteurizers and chillers Evaporators: Multiple effect Mechanical vapor recompression PHE CTHE SSHE SYSTEMS PISTON PUMP TYPES OF SUPPLY: Modules Processing lines Complete plants Turnkey projects MORE THAN 100 INSTALATIONS HAVE BEEN DELIVERED WITH A HIGH LEVEL OF CUSTOMER SATISFACTION

27 HOME HRS GROUPPRODUCTSAPPLICATIONSREFERENCESQUALITYCONTACT USPICTURE GALLERY PROCESSING SYSTEMS – ASEPTIC PLANT HOME HRS GROUPPRODUCTSAPPLICATIONSREFERENCESQUALITYCONTACT USPICTURE GALLERY PHE CTHE SSHE SYSTEMS PISTON PUMP

28 HOME HRS GROUPPRODUCTSAPPLICATIONSREFERENCESQUALITYCONTACT USPICTURE GALLERY PROCESSING SYSTEMS – TURN KEY PLANT HOME HRS GROUPPRODUCTSAPPLICATIONSREFERENCESQUALITYCONTACT USPICTURE GALLERY PHE CTHE SSHE SYSTEMS PISTON PUMP

29 HOME HRS GROUPPRODUCTSAPPLICATIONSREFERENCESQUALITYCONTACT USPICTURE GALLERY PROCESSING SYSTEMS –MULTI-EFFECT EVAPORATOR PHE CTHE SSHE SYSTEMS PISTON PUMP

30 HOME HRS GROUPPRODUCTSAPPLICATIONSREFERENCESQUALITYCONTACT USPICTURE GALLERY APPLICATIONS FOOD INDUSTRY Beverages: Juices (pulpy), carbonated drinks, coffee, beer, wine etc. Fruits and vegetables: Concentrated juice, fruit mash, fruit puree, diced fruit, fruit preparation, fried vegetables, tomato products. Dairy: UHT milk, condensed milk, cheese sauce, yoghurt, desserts, ice cream, whey concentrates. Convenience food: Eggs products, baby food, sauces, mashed potatoes, fats, oils, ketchup, mayonnaise. Protein industry: Viscera, MDM, chicken pieces, blood treatment, pork meat, frying, chilling. Bakery and confectionary: Chocolate, fruit filling, gelatin, syrups, bread mix, starch. PROCESS INDUSTRY Pharmaceutical / cosmetics: Water for injection, lotions, emulsions, body creams. (Fine) chemical industry: Condensing fluids, thermal fluid heating and cooling, gas cooling, air cooling, benzene, toluene, polymers. Petrochem/refining industry: Water heating/cooling, ethanol, propane gas, nitrogen, air. Bio fuels: Methanol condensers, reboilers, bioethanol slurry, biodiesel thermal treatment. Power generation: Engine water cooling, exhaust gas cooling. ENVIRONMENTAL INDUSTRY Concentration: Solvent recovery, pig manure evaporation, brine evaporation, fruit pulp evaporation. Waste and municipal water: Sludge treatment

31 HOME HRS GROUPPRODUCTSAPPLICATIONSREFERENCESQUALITYCONTACT USPICTURE GALLERY REFERENCES

32 HOME HRS GROUPPRODUCTSAPPLICATIONSREFERENCESQUALITYCONTACT USPICTURE GALLERY OEM REFERENCES

33 HOME HRS GROUPPRODUCTSAPPLICATIONSREFERENCESQUALITYCONTACT USPICTURE GALLERY QUALITY At HRS, we lead the business management trends and in 2001 we developed and introduced an Integrated Management System that includes Quality, Safety and Environmental activities. Quality commitment ISO 9001 Certificate by TÜV Management Service GmbH. ASME Section VIII, Div. 1. Safety commitment: Certificates of: European Directive 97/23/CE for pressure vessels. Law for the prevention of industrial risks. OHSAS norm. Environmental care commitment: ISO Certificate by TÜV Management Service GmbH. HRS GROUP

34 HOME HRS GROUPPRODUCTSAPPLICATIONSREFERENCESQUALITYCONTACT USPICTURE GALLERY PICTURE GALLERY – 20 M3/HR UHT MILK PASTEURIZER

35 HOME HRS GROUPPRODUCTSAPPLICATIONSREFERENCESQUALITYCONTACT USPICTURE GALLERY PICTURE GALLERY – 30 M3/HR PASTEURIZER FOR MILK BASED JUICES

36 HOME HRS GROUPPRODUCTSAPPLICATIONSREFERENCESQUALITYCONTACT USPICTURE GALLERY PICTURE GALLERY – CORRUGATED TUBES

37 HOME HRS GROUPPRODUCTSAPPLICATIONSREFERENCESQUALITYCONTACT USPICTURE GALLERY PICTURE GALLERY – PISTON PUMPS

38 HOME HRS GROUPPRODUCTSAPPLICATIONSREFERENCESQUALITYCONTACT USPICTURE GALLERY PICTURE GALLERY – UNICUS + PISTON PUMP

39 HOME HRS GROUPPRODUCTSAPPLICATIONSREFERENCESQUALITYCONTACT USPICTURE GALLERY PICTURE GALLERY – UNICUS FOR MEAT COOLING

40 HOME HRS GROUPPRODUCTSAPPLICATIONSREFERENCESQUALITYCONTACT USPICTURE GALLERY PICTURE GALLERY – UNICUS MULTIEFFECT EVAPORATOR

41 HOME HRS GROUPPRODUCTSAPPLICATIONSREFERENCESQUALITYCONTACT USPICTURE GALLERY PICTURE GALLERY – UNICUS PIG MANURE EVAPORATOR

42 HOME HRS GROUPPRODUCTSAPPLICATIONSREFERENCESQUALITYCONTACT USPICTURE GALLERY CONTACT US SPAIN: HRS SPIRATUBE, S.L. Av. Ciclista Mariano Rojas Nº 52. Edif. Torre Expomurcia, 3ª Planta Murcia, Spain. Tel Fax Web: UK: HRS HEATEXCHANGERS LTD. HRS HEVAC LTD. HEATEXCHANGERSPARES.COM Caxton Way, Watford. Business Park. Watford, Herts WD18 8JY, United Kingdom. Tel: Fax: Web: INDIA: HRS PROCESS SYSTEMS PVT. LTD. 201/202 Karan Selene, 851, Bhandarkar Institute Road Pune , Maharashtra - India Ph. : / 82 Fax : website : GERMANY: HRS SPIRATUBE GMBH. Klinikstr. 89, Bochum, Deutschland. Tel.: Fax: USA: HRS PROCESS TECHNOLOGY INC West Audrey Lane Glendale, AZ USA Tel: Fax: UNITED ARAB EMIRATES : HRS HEAT EXCHANGERS FZCO Po Box No Jebel Ali Free Zone Dubai UAE. Tel:


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