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Abdulghafoor M. Abduljabbar North Refineries Company’s Director General North Refineries Company’s Director General Iraqi Ministry of Oil 3/30/2015 1.

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Presentation on theme: "Abdulghafoor M. Abduljabbar North Refineries Company’s Director General North Refineries Company’s Director General Iraqi Ministry of Oil 3/30/2015 1."— Presentation transcript:

1 Abdulghafoor M. Abduljabbar North Refineries Company’s Director General North Refineries Company’s Director General Iraqi Ministry of Oil 3/30/2015 1

2 Actual situation of North Refineries Company(NRC) and our plan to meet world class refining standards 3/30/20152

3 Contents  Introduction.  North Refineries Company’s Process Units and Licensors.  North Refineries Company’s Organization Structure.  North Refineries Company’s new projects.  Future major refineries in Iraq.  Our aims. 3/30/20153

4 North Refineries Company (NRC) North Refineries Company was established in 1982 and it is the largest refining company among the Iraqi Ministry of Oil companies with design capacity of BPSD. NRC employed over 8,873 employees. The company produces over 35 different type of product such as unleaded premium gasoline, illuminating kerosene, ATK, diesel, lube oil product, spindle oil, transformer oil, Asphalt, sulfur, LPG, RT … etc. 3/30/20154

5 North Refineries Company consist of the following refineries and facilities; ,000 BPSD Baiji Refining Capacity. A- Salahuddin (1) Refinery with BPSD Refining Capacity. B-North Refinery with BPSD Refining Capacity With BPSD small Two Units. C- Salahuddin (2) Refinery with BPSD Refining Capacity. 2- New Isomerization Unit / 20,000 BPSD, in operation since July, Lube Plant (two trains): Ton of different lube stocks per train. 4- Packaging and Loading Arms facilities. 3/30/20155

6 5. Exterior Refineries: A. Kirkuk Refinery with 30,000 BPSD Refining Capacity. B. Siynia Refinery with 30,000 BPSD Refining Capacity. Two units in operation and one unit under construction. C. Kisik Refinery with 20,000 BPSD Refining Capacity. One unit in operation and second under construction. D. Qaiyarah Refinery with 34,000 BPSD Refining Capacity. Needs to extend Crude Pipe line from the Strategic Line about 60 Km. E. Hadithah Refinery with 16,000 BPSD Refining Capacity. F. Aljazirah Refinery with 20,000 BPSD P28 Refining Capacity. Planned to be re-engineering and reinstalling inside NRC. 6. Future Projects: i. New Kirkuk Refinery with capacity of 150,000 BPSD. ii. New FCC unit with capacity of 55,000 BPSD. 3/30/20156

7 1- Salahuddin Refinery 1 Process Units and Summery No.Unit NameDesign CapacityLicensor 01Atmospheric Distillation70,000 BPSDSNAM 02Light Distillate HDS29,000 BPSDSNAM 03Light Gas Oil12,000 BPSDSNAM 04Reformer8,000 BPSDSNAM 05LPG540 Ton/DaySNAM 06Sulpher51 Ton/DaySNAM 3/30/20157  1982 was the year of operation.  EPC has been done by Technoexport.  The refinery operate 90% of its design capacity.  2000 M 3 /Day of black oil is being injected back to the crude oil.  Because of the long operation life, sanctions, and wars most of the units need rehabilitation.

8 2- North Refinery Process Units Unit No. Abbrev.ServiceDesign CapacityLicensor 01ADUAtmospheric Distillation150,000 BPSDSNAM 02VFUVacuum Flashing65,000 BPSDSNAM 03NHTNaphtha Hydrotreating41,000 BPSDUOP 04KHTKerosene Hydrotreating28,000 BPSDUOP 05GHTL.G.O. Hydrotreating31,000 BPSDUOP 06CRUCatalytic Reforming22,000 BPSDUOP 07VHCVacuum Gas Oil Hydrocracking38,000 BPSDUOP 08HPUHydrogen Production71,860 Nm 3 /hKTI 09GSUGas Sweetening32,600 Nm 3 /hSNAM 10LPGRLPG Recovery650 Ton/DaySNAM 11SRUSulfur Recovery281 Ton/DaySNAM 12SWSSour Water Stripping114 M 3 /hSNAM 14CCRReformer Catalyst Regeneration454 Kg/hUOP 56LPGDLPG DehydrationC Ton/h C Ton/h CCEC 3/30/20158

9 North Refinery Summery;  1983 was the year of operation.  EPC has been done by CHIYODA.  The refinery operate 85% of its design capacity.  25,000 M 3 /Month of Naphtha is being injected back with the crude oil.  Because of the long operation life, sanctions, vandalism, and wars most of the units need rehabilitation. 3/30/20159

10 3- Salahuddin Refinery 2 Process Units and Summery No.Unit NameDesign CapacityLicensor 01Atmospheric Distillation70,000 BPSDSNAM 02Light Distillate HDS29,000 BPSDSNAM 03Light Gas Oil12,000 BPSDSNAM 04Reformer16,500 BPSDSNAM 05Isomerization20,000 BPSDSNAM 3/30/  1984 was the year of operation.  EPC has been done by Technoexport and TPL.  The refinery operate 85% of its design capacity.  2000 M 3 /Day of black oil is being injected back to the crude oil.  Because of the long operation life, sanctions, and wars most of the units need rehabilitation.

11 4- Exterior Refineries Process Units and Summery No.RefineryUnit NameDesign Capacity Licensor 01Kirkuk 1973 Year of Operation Atmospheric Distillation unit 1 Atmospheric Distillation unit 2 10,000 BPSD Howbacker 02Siynia 1978 Year of Operation Atmospheric Distillation unit 1 Atmospheric Distillation unit 2 10,000 BPSD Howbacker 03Kisik 1982 Year of Operation Atmospheric Distillation unit20,000 BPSDHowbacker 04Qaiyarah Year of Operation A- Asphalt unit 1 Asphalt unit 2 Asphalt unit 3 Asphalt unit 4 B- Atmospheric Distillation unit 1 Atmospheric Distillation unit 2 2,000 BPSD 4,000 BPSD 10,000 BPSD Lummus Ingeco Howbacker 3/30/201511

12 Exterior Refineries Process Units and Summery No.RefineryUnit NameDesign Capacity Licensor 05Hadithah 1951 Year of Operation Atmospheric Distillation unit 1 Atmospheric Distillation unit 2 6,000 BPSD 10,000 BPSD FosterWeeler Howbacker 06Aljazirah 1984 Year of Operation Atmospheric Distillation unit2,000 BPSDIngeco 3/30/201512

13 Iraqi Refineries Location 3/30/201513

14 North Refineries Company’s Organization Structure 3/30/201514

15 3/30/2015  North Refinery in respect of implementing FCC (Fluid Catalytic Cracking) unit 55,000 BPSD of capacity for conversion fuel oil to light products especially of fuel oil up to 30% of the total production volume. Feasibility Study has been done by JICA. FEED and Licensor Selection will be done by JICA too.  Six new boilers- 400 Ton/Hr Capacity, under Construction, Two of them will be to start up Jun  New power generation plant/ 85 MW, contracted and site preparation. plan to be completed April 2013  Reconstruction of 54 Storage Tanks. 90% has been done & will be complet befor July 2012  New LPG Unit/ 400 Ton/day. Contracted will be start up Nov  Upgrading of Waste Water Treatment System.  New R.O. unit in Operation since 1/1/2010. NRC has a number of projects which will contribute to the development of the North Refineries Company as follow:- 15

16 3/30/  Upgrading Existing Hydrogen production with KTI (TKT)company.  New Can production line. Contracted with a Germany Company.  Sulphur-Pelletisation unit. Received at site and under installing.  Upgrading North Refinery’s Control System by Honeywell with DCS system.  De-bottlenecking and Improving the performance of North Refinery, by Choyoda & UOP. SAL. 1 Refinery & SAL. 2 Refinery, under discussion with Chemo project.

17 Future Major Refineries in Iraq 1. New Kirkuk Refinery in Kirkuk City ( North of Iraq) 150,000 BPSD Refining Capacity FEED will be over by jun Maissan Refinery in Maissan City ( South of Iraq)150,000 BPSD Refining Capacity. 3. Karbala Refinery in Karbala City ( South of Iraq) 200,000 BPSD Refining Capacity. Has been awarded to Italian company for investment. 4. Nasiriya Refinery in Nasiriya City ( South of Iraq) 300,000 BPSD Refining Capacity. 3/30/201517

18 3/30/2015 NoLicensorProcess Unit 1-SGSIKerosene Hydrotreating Technology 2-SGSILight Gas Oil Hydrodesulphurisation Technology 3-SGSIVGO Hydro-Cracking 4-HALDOR TOPSOEHydrogen Production Unit 5-POERNERBlown Asphalt 6-UOPFluid Catalytic Cracking Unit FCC 7-UOPNaptha Hydrodesulphurisation 8-UOPNC4 Isomerisation Unit 9-UOPContinuous Catalytic Reformer CCR 10-UOPC5/C6 Isomerisation Unit 11-MERICHEMSaturated Gas Plant LPG Treatment 12-MERICHEMUnsaturated Gas Plant LPG Treatment 13-DUPONT-STRATCOC3/C4 Alkylation 14-LURGISulfur Recovery and Tail Gas 15-Shaw Energy and ChemicalsAtmospheric Distillation 16-Shaw Energy and ChemicalsVacuum Distillation New Kirkuk Refinery Process Unit’s Licensors for New Kirkuk Refinery Capacity of 150,000 BPSD Achieved about 97 % FEED by Shaw Energy and Chemicals Limited/ UK 18

19 3/30/2015 Our primary goal is to:-  Optimizing production Quantity  Improving products quality.  Improving efficiency. a- Replacing North Refinery’s Control System with DCS system. b- Upgrading Sal. 1, Sal. 2, and N.R. refinery. c- Replacing old pumps and compressor with new ones. d- Replacing old Furnace's tubs with new ones. e- Replacing old North Refinery’s boilers with new ones.  Enhancing safety and security.  Reducing downtime.  Be green with the environment. Rehabilitation North Refinery’s Waste Water Treatments to improve water quality that is been discharged to the river. Thank you for your attention NRC’s Aims 19


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