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MAK Terminal & Connector Overview, 20-Feb-20091 High Power Terminals & Connectors MAK8 & MAK12.

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Presentation on theme: "MAK Terminal & Connector Overview, 20-Feb-20091 High Power Terminals & Connectors MAK8 & MAK12."— Presentation transcript:

1 MAK Terminal & Connector Overview, 20-Feb High Power Terminals & Connectors MAK8 & MAK12

2 MAK Terminal & Connector Overview, 20-Feb Power Terminals Application Range

3 MAK Terminal & Connector Overview, 20-Feb Product Line-Up MAK8 Crimp MAK8 Sonic Weld MAK12 Sonic Weld

4 MAK Terminal & Connector Overview, 20-Feb Product Line-Up Female TerminalMale Terminal MAK8 CrimpProduct currently not available MAK8 Sonic WeldProduct currently not available Can be installed short term MAK12 CrimpNone, product not planned MAK12 Sonic Weld

5 MAK Terminal & Connector Overview, 20-Feb Product Outline TerminalComment MAK8 Crimp 2.5 – 16.0mm² Sn and Ag plating For Cu wire only For sealed & unsealed applications MAK8 Sonic Weld Max. 25.0mm² (Cu wire) Max. 27.0mm² (Al wire) Sn and Ag plating For Cu and Ag wire For sealed & unsealed applications MAK12 Sonic Weld Max. 35.0mm² (Cu wire) Max. 42.0mm² (Al wire) Sn and Ag plating For Cu and Ag wire For sealed & unsealed applications

6 MAK Terminal & Connector Overview, 20-Feb Available Connectors MAK8 Crimp MAK8, 1-way direct connection to PowerFuse (13679) MAK8, 2-way direct connection to PowerFuse (13676) MAK8, 6-way power feed and fuse connection into junction box (13478) MAK8, 2-way connector to EPS (19060) MAK8, 3-way power feed into engine junction box (19028) MAK8, 1-way direct connection to PowerFuse (18610) MAK8 + MAK48, 4-way direct connection to cooling fan (18943)

7 MAK Terminal & Connector Overview, 20-Feb Available Connectors MAK8 Crimp MAK8, 1-way direct connection to PowerFuse (13679) MAK8, 2-way direct connection to PowerFuse (13676) MAK8, 6-way power feed and fuse connection into junction box (13478) MAK8, 2-way connector to EPS (19060) MAK8, 3-way power feed into engine junction box (19028) MAK8, 1-way direct connection to PowerFuse (18610) MAK8 + MAK48, 4-way direct connection to cooling fan (18943)

8 MAK Terminal & Connector Overview, 20-Feb Available Connectors MAK12 Sonic Weld MAK12, 1-way, 90° power supply into central junction box (13693) MAK12, 1-way direct connection to PowerFuse (17959) MAK12/MAS12, 1-way inline to PTC heater (17968/17973) MAK12, 1-way 'clip-in‘ connector for sealed fusebox (17956) MAK12 + MAK28, 4-way inline connection for 1kW cooling fan (17969/17988) MAK12/MAS12, 1-way inline connection for EPS (17161/17164) MAK12, 2-way direct connection to EPS (standard AK interface) (17999) MAK12 + MAK28, 5-way, 90° direct connection on capacitor (17265)

9 MAK Terminal & Connector Overview, 20-Feb Available Connectors MAK12 Sonic Weld MAK12, 1-way, 90° power supply into central junction box (13693) MAK12, 1-way direct connection to PowerFuse (17959) MAK12/MAS12, 1-way, 90° and straight inline to PTC heater (17968/17973) MAK12, 1-way 'clip-in‘ connector for sealed fusebox (17956) MAK12 + MAK28, 4-way inline connection for 1kW cooling fan (17969/17988) MAK12/MAS12, 1-way inline connection for EPS (17161/17164) MAK12, 2-way direct connection to EPS (standard AK interface) (17999) MAK12 + MAK28, 5-way, 90° & straight direct connection on capacitor (17265)

10 MAK Terminal & Connector Overview, 20-Feb MAK12 Application Example  Power supply to central junction box  replaced eyelet terminal with direction connection  elimination of bolt and nut  weight saving  elimination of screwing operation  process improvement  elimination of screwing operation  deletion of power tools from assembly line  optimised wire routing  package space improvement

11 MAK Terminal & Connector Overview, 20-Feb MAK8 Application Example 51 pieces 1*Housing 1* Busbar 16*Bolts 17*Nuts 8*Fuses 8*Eyelets 8*Screwing operation at harness plant 9*Screwing operation at vehicle plant 19 pieces 1*Housing 1* Busbar/Powerfuse 2*Bolts 2*Nuts 1*Eyelets 7*Terminals 5* Connectors 2*Screwing operation 5*Mating operation at vehicle plant Example: Pre-Fuse box for passenger vehicle, mounted direct on battery (in production)

12 MAK Terminal & Connector Overview, 20-Feb Terminal Electrical Performance all parts with Ag surface finish and maximum applicable wire size * MAK8 Sonic Weld, preliminary derating, from prototype parts

13 MAK Terminal & Connector Overview, 20-Feb Terminal Performance Summary  Outstanding electrical performance and mechanical robustness  Sonic weld version offers additional harness routing flexibility

14 MAK Terminal & Connector Overview, 20-Feb Terminal Drawings: MAK8 Crimp

15 MAK Terminal & Connector Overview, 20-Feb Terminal Drawings: MAK8 Sonic Weld

16 MAK Terminal & Connector Overview, 20-Feb Terminal Drawings: MAK12 Sonic Weld

17 MAK Terminal & Connector Overview, 20-Feb Terminal Drawings: MAS12 Sonic Weld


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