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2012 Standards Conference SC18 Committee on Quality Standards Ft. Worth, TX Jan 26, 2012 API Monogram Program Status Report W. Don Whittaker Manager Monogram.

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Presentation on theme: "2012 Standards Conference SC18 Committee on Quality Standards Ft. Worth, TX Jan 26, 2012 API Monogram Program Status Report W. Don Whittaker Manager Monogram."— Presentation transcript:

1 2012 Standards Conference SC18 Committee on Quality Standards Ft. Worth, TX Jan 26, 2012 API Monogram Program Status Report W. Don Whittaker Manager Monogram Program/APIQR whittakerd@api.org Katie Burkle Associate Monogram Program/APIQR burklek@api.org Aaron Duke Audit Program Manager Certification Programs dukea@api.org

2 API Monogram/APIQR Program Status Report 1.Monogram Program Statistics 2.Audit Program 3.Monogram Standards Update 4.Fraud & Product Complaints 5.API Conference & Expo – Singapore 2012

3 1/13/12 API Monogram/APIQR Certified Companies

4 1/13/12 3681 Active Certified Companies. 3438 Licensed Companies. 1031 Companies Certified with APIQR. 788 Companies with Both.

5 1/13/12 API Monogram Licensed Companies Top Countries: 1.China – 1402 2.USA – 570 3.India – 209 4.S. Korea – 125 5.Canada - 99 3438 Licensees. 75 Countries. 9% Annual Growth.

6 1/13/12 API Monogram Licenses Top Countries: 1.China – 2202 2.USA – 856 3.India – 04 4.Italy – 192 5.S. Korea - 176 5686 Licenses. 75 Countries. 11% Annual Growth.

7 1/13/12 Companies Licensed to 65 Specifications.

8 1/13/12 APIQR ISO 9001 Registered Companies Top Countries: 1.China – 261 2.USA – 240 3.Canada – 60 4.India – 43 5.S. Korea – 33 983 Companies. 61 Countries. 18% Annual Growth.

9 1/13/12 API Monogram Applications Top Countries: 1.China – 300 2.USA – 111 3.India – 41 4.Italy – 31 5.S. Korea – 31 797 Applications from 559 Companies.

10 1/13/12 APIQR ISO 9001 Applications Top Countries: 1.USA – 69 2.China – 62 3.Canada – 15 4.Russia – 8 5.India – 7 236 Applications.

11 1/13/12 APIQR API-Q1 Applications Top Countries: 1.USA – 72 2.China – 65 3.Canada – 15 4.Russia – 9 5.India – 8 254 Applications.

12 1/13/12 Audit Nonconformities by Clause

13 2012 Standards Conference SC18 Committee on Quality Standards Ft. Worth, TX Jan 26, 2012 Audit Program Status Report Aaron Duke Audit Program Manager Certification Programs dukea@api.org

14 2620 Audit Performed Audits by Program:  Monogram Only – 1203  Dual – 1035  Registration – 300  Other – 82 Audits by Country:  China – 949 (36%)  USA – 518 (20%)  India – 151 (6%)  Canada – 118 (4%)  South Korea – 84 (3%) Total Certification Program Audits

15 2011 Audits

16 1/13/12 API Monogram Audits by Type

17 1/13/12 APIQR Registration Audits by Type

18 1/13/12 Dual (API Monogram/APIQR) Audits by Type

19 200 Re-Audits to date in 2011 Re-Audits

20 2012 Expectations

21 1/13/12 Local Auditors in 32 Countries.

22 1/13/12 Active API Monogram/APIQR Auditors 144 Active Auditors. 22 Auditors in Training.

23 Auditors  22 auditors in process – USA / China / Japan / Eastern Europe  39 Auditor Observations in 2011  10A specific training – Singapore, November 2011  October-November 2012 – Asian Auditor Summit – China  API Spec Q2 – training & resource planning Audits  Fully trained additional staff member in the audit team  More audit questions for more specs  Develop better technical training tools for auditors – 5CRA training  myCerts audit module implemented Q3-Q4 2012 Audit Program

24  API Spec 5CT – Casing and Tubing, 9 th Edition, published Jul 2011 / effective Jan 2012  API Spec 5L – Addendum 3 – Line Pipe, 44 th Edition, published Jul 2011 / effective Jan 2012  API Spec 6D – Addendum 2 – Pipeline Valves, 23rd Edition, published August 2011  API Spec 6D – Errata 6 – Pipeline Valves, 23rd Edition, published August 2011  API Spec 6A – Addendum1 – Wellhead Equipment, 20 th Edition, published November 2011  API Spec 6A – Errata 2 – Wellhead Equipment, 20 th Edition, published November 2011  API Spec 6H – End Closures, Connectors and Swivels, 2 nd Edition, Reaffirmed  API Spec 9A – Wire Rope, 26 th Edition, Effective November 2011  API Spec 11AX – Addendum 1 – Subsurface Sucker Rod Pumps & Fitting, 12 th Edition, published August 2011  API Spec 17D - Errata – Design and Operation of Subsea Production Systems-Subsea Wellhead and Tree Equipment, 2 nd Edition, published September 2011  API Spec 17F – Subsea Production Control Systems, 2 nd Edition, Reaffirmed  API Spec 19G3 – Running Tools, Pulling Tools, and Kick-over Tools and Latches for Side-pocket Mandrels, 1st Edition, No Effective Date Noted (Future Monogrammable Spec) Monogram Program Specs – New / Revised

25  API Spec Q1 – Quality Programs for the Petroleum, Petrochemical and Natural Gas Industry, 9 th Edition, Effective TBD  API Spec 2C – Offshore Pedestal-mounted Cranes, 7 th Edition, Effective TBD  API Spec 8C – Drilling and Production Hoisting Equipment, 5 th Edition, Effective TBD  API Spec 11AX – Subsurface Sucker Rod Pumps & Fitting, 13 th Edition, Effective TBD  API Spec 11E – Pumping Units, 19 th Edition, Effective TBD  API Spec 17E – Subsea Umbilicals, 5 th Edition, Effective TBD  API Spec 20A – Carbon Steel, Alloy Steel, Stainless Steel and Nickel Base Alloy Castings for use in the Petroleum and Natural Gas Industry, 1 st Edition, Effective TBD  API Spec 6AV1 – Verification Test of Wellhead SSVs and USVs for Offshore Service, 2 nd Edition, Effective TBD Monogram Program Specs - Status

26 11V1 – 19G1-G2 Transition Received 10 applications for 19G1 & 19G2 (5 of each – 6 facilities) 15 existing 11V1 licensees – 6 existing 11V1 licensees submitted app by January 1 deadline 19G1 / 19G2 initial / transition audit scheduled 1 audit completed / 3 scheduled to be complete by mid-April / 2 assigned & being scheduled Transition period ends July 1, 2012 – 11V1 licenses withdrawn on July 1, 2012 5CT, 9 th Edition New grades for 9 th Edition - Added seamless and ERW to product listing 17D, 2 nd Edition Products updated to include PSL 3G New Products – Licensees need to submit new LIF for review and possible audit Audit Product Questions / Color Coding 5CT, 9 th / 6A, 20 th / 13A / 11B / 7K / 17D / 9A / 7F Program Updates

27 Fraud and Complaints Overview

28 Fraud & Misuse Cases

29 Fraud & Misuse Cases – Global Distribution Top Countries: 1.China – 31 2.USA – 18 3.India – 9 4.Canada – 4 5.UK – 3

30 Note: 4 Withdrawn applications were also listed in the NLO Actions Taken

31 4 – Complaints still open regarding facilities supplying defective products.  Periodic audits set-up & assigned – to be completed by end of Q1 2012  API Spec 11V1 Mandrels bursting in the field  API Spec 8A Bails bending in the field  API Spec 5L Pipe delivered with welding defects and falsified X-ray testing reports  API Spec 6A Ring Joint Gaskets - poor workmanship, nonconforming dimensions 2 – Facilities cancelled – substantial complaints coupled with poor audit results. 1 – Facility could not provide API Spec 8C documentation/records to end user  Investigative actions to be included in upcoming renewal audit 1 – Facility’s API Spec 4F nameplate does not meet 4F marking requirements  AAR’s raised against company – will not be renewed until resolved 2011 Product Complaints

32 Upstream Program Sessions API Spec 6A – 2 day technical training session API Spec Q1 – 2 day training session API Spec Q2 – Operator & service supply company perspectives Well integrity & well control topics HSE / SEMS implementation offshore – API RP75 Crane safety, training and maintenance TO REGISTER OR FOR MORE INFORMATION CONTACT Matthew Cunningham – cunninghamm@api.org – 1-202-682-8158cunninghamm@api.org www.apiexpo.org

33 Thank You 2012 Standards Conference SC18 Committee on Quality Standards Ft. Worth, TX Jan 26, 2012 W. Don Whittaker Manager Monogram Program/APIQR whittakerd@api.org Katie Burkle Associate Monogram Program/APIQR burklek@api.org Aaron Duke Audit Program Manager Certification Programs dukea@api.org


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