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PRIMARY GOAL TO ENHANCE CUSTOMER SATISFACTION BY MEETING CUSTOMER REQUIREMENT. WE BELIEVE THE RIGHT PROCESS WILL PRODUCE THE RIGHT RESULTS.

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Presentation on theme: "PRIMARY GOAL TO ENHANCE CUSTOMER SATISFACTION BY MEETING CUSTOMER REQUIREMENT. WE BELIEVE THE RIGHT PROCESS WILL PRODUCE THE RIGHT RESULTS."— Presentation transcript:

1 PRIMARY GOAL TO ENHANCE CUSTOMER SATISFACTION BY MEETING CUSTOMER REQUIREMENT. WE BELIEVE THE RIGHT PROCESS WILL PRODUCE THE RIGHT RESULTS.

2 Quality Organization Chart General Manager QA Manager Supervisors Leaders Prdct safety fabric c sewingcutting finishingIn-house accessoriesEmbr.In-line endline washing Meas. Nd cntrl Pull test detector 100%chk printing ironing Pre final

3 FABRIC INSPECTION 10% base on 4 pts system inspection of color shade - 5 rolls each dye lots Fab inspection Shade band Mock up Fabric weight Comparing of neck rib to body all dye lots Fabric weight testing 100% of all the rolls

4 CUTTING INSPECTION PAPER PATTERN VS. CUT PANEL

5 SEWING INSPECTION in-line audit = 2.5 AQL 100% pre-wash inspection Roving QC Flag - defects traffic system

6 QC WORK FLOW CHART AFTER WASH MEASUREMENT RANDOM 2.5 AQL CHECK THE HAND FEEL, COLOR AS PER THE APPROVAL. or DISCOLORATION OF LABEL 100% CHECK VISUAL BEFORE SEND GARMENT TO IRONING AFTER IRON RANDOM CHECK

7 QC WORK FLOW IN PACKING SECTION SHADE SEGREGATION BEFORE PACKING PRE FINAL 10% OF TOTAL PACK PER DAY INTERNAL PRE FINAL INSPECTION 80% PACK BY IN HOUSE QC FINAL INSPECTION- BUYER

8 1) Blue light to alert the safety officer 2) Magnetic bar to search for the missing fragment 3) Hand held detector. PRODUCT SAFETY POLICIES

9 BROKEN NEEDLES

10 SCISSORS IN PRODN LINE Scissors Daily Inspection

11 100% check on needle detector

12 QUALITY ANALYSIS DAILY DEFECTS RATE ANALY SIS WEEKLY MONTHLY QUARTERLY YEARLY OQL – OBSERVATION QUALITY LEVEL FROM BUYERS FINAL INSPECTION RESULT MONTHLY YEARLY

13

14 1 st WEEK LINE % QC LEADER SEWING SUP Highest % Hương Ms. Chu Lowest % Tuyn Hà Mĩn


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