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Amana ALW washer 2003 1 Amana ALW895SAC Amana. Amana ALW washer 2003 2.

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Presentation on theme: "Amana ALW washer 2003 1 Amana ALW895SAC Amana. Amana ALW washer 2003 2."— Presentation transcript:

1 Amana ALW washer Amana ALW895SAC Amana

2 Amana ALW washer

3 3 Important installation note Shipping plug must be removed before operating machine

4 Amana ALW washer Electro-mechanical Timer Water Level Switch Automatic Temp Control Motor Speed Control Extra Rinse

5 Amana ALW washer Removing Console To drop the console remove two 1/4 screws from the top of console cover The console can be tipped forward to access the hinge brackets holding the console in place

6 Amana ALW washer Console Brackets Brackets

7 Amana ALW washer Removing Console Assembly

8 Amana ALW washer Component identification Timer Extra Rinse Switch Speed Switch Pressure Switch Water Temperature Switch ATC Board

9 Amana ALW washer Releasing Timer Knob lock To remove the timer knob, push the knob in and pull the black tab on the back of the timer out 3/16

10 Amana ALW washer Knob lock close up Pulling the black tab back unlocks the knob so it can be removed

11 Amana ALW washer Removing Timer Skirt To remove the timer skirt – insert a cloth under the skirt and pull up

12 Amana ALW washer Release lock Lift tab/slide and lift outRemove screw Remove connector

13 Amana ALW washer Removing timer Make careful not to damage adjoining switches when removing

14 Amana ALW washer Removing Console Components Place cloth under knob and pull off

15 Amana ALW washer Removing Pressure Switch Remove screw Rotate switch counterclockwise and pull out

16 Amana ALW washer Removing speed switch The speed switch is secured by two plastic locking tabs, release tabs to remove switch

17 Amana ALW washer Rotate switch counterclockwise and lift out

18 Amana ALW washer Removing ATC To remove ATC board – carefully pull out of connector

19 Amana ALW washer

20 Amana ALW washer Removing lower access panel Remove two 5/16screws securing the bottom access panel

21 Amana ALW washer Releasing spring clip Insert putty knife approximately 2.5 from side to release clips

22 Amana ALW washer Remove the two 5/16 screws securing the main panel in place

23 Amana ALW washer

24 Amana ALW washer Front and top panel removed Front panels and top removed

25 Amana ALW washer Lid switch actuating assembly Viewed with the top raised

26 Amana ALW washer Water inlet assembly

27 Amana ALW washer Thermistor Thermistor used on ATC model. Senses temperature of water entering tub

28 Amana ALW washer Pressure dome and hose Pressure tube and dome

29 Amana ALW washer Motor compartment Motor Drain hoses Suspension springs Pump

30 Amana ALW washer Removing agitator Grasp the agitator base and jerk up. Caution! the agitator will break loose suddenly, keep your head clear !

31 Amana ALW washer Agitator removed

32 Amana ALW washer Outer Tub Cover To remove: push down on cover, release clips, and lift off

33 Amana ALW washer Removing the agitator allows access to the drive bell Remove ½ boltLift off

34 Amana ALW washer Removing Inner Tub Remove four ½ bolts securing the inner tub Lift out tub

35 Amana ALW washer Filter Filter lifts off

36 Amana ALW washer Seal nut tool Seal Nut Tool Wrench

37 Amana ALW washer Removing seal nut Seal Nut

38 Amana ALW washer Seal nut off shaft showing o ring ORing Seal nut

39 Amana ALW washer Spanner Wrench Part#

40 Amana ALW washer View of seal View of the top of the seal

41 Amana ALW washer

42 Amana ALW washer Springs make up the suspension system 4 Springs are accessible from the front and sides of the machine

43 Amana ALW washer Viewed from the back with cabinet removed 3 rear springs

44 Amana ALW washer Wrong spring installation Wrong!

45 Amana ALW washer Viewed from the back with cabinet removed Correct

46 Amana ALW washer Proper installation of hooks into base. Do not cross hooks!

47 Amana ALW washer Removing suspension spring Remove the four front springs first and then remove rear springs –the smaller seventh spring last

48 Amana ALW washer Spring being unhooked

49 Amana ALW washer Installing the seventh spring

50 Amana ALW washer Springs Removed Springs removed

51 Amana ALW washer Rolling out tub assembly Remove drain hose and roll the tub assembly out the front

52 Amana ALW washer Friction ring and milk stool Friction Ring Milk Stool

53 Amana ALW washer

54 Amana ALW washer View of motor and pump

55 Amana ALW washer Idler tension spring Carefully remove idler tension spring before further disassembly to reduce the chance of damage

56 Amana ALW washer T-25 torx tool Pump is held in place with three T-25 Torx screws

57 Amana ALW washer Removing Pump Remove the three Torx screws and lift off

58 Amana ALW washer Components under pump Idler Lever and Tension Spring Start Capacitor Idler Pulley Motor Drive Pulley

59 Amana ALW washer Idler pulley operation Spring tension forces idler pulley against back side of the drive belt

60 Amana ALW washer Correct belt routing is outside of inner pump support Incorrect belt routing Pump installation note - proper belt routing

61 Amana ALW washer Idler pulley snap ring The idler pulley is secured to the idler shaft with a snap ring

62 Amana ALW washer Accessing the Transmission When accessing the transmission the motor assembly can be removed as a unit there is no need to remove the pump as shown on the previous slides

63 Amana ALW washer Removing drain hose Remove tub hose

64 Amana ALW washer Remove Spring to release tension on idler pulley and roll drive belt off tub pulley

65 Amana ALW washer Removing motor bolts Remove the four ½ bolts securing the motor assembly

66 Amana ALW washer Motor/pump removed Remove the motor/pump assembly

67 Amana ALW washer Remove bolt and cam to free pulley and transmission This step is not necessary if removing the transmission and milk stool as an assembly

68 Amana ALW washer Removing bolts holding outer tub on Next remove the six ½ bolts securing the milk stool to the outer tub and remove

69 Amana ALW washer Removing transmission and milk stool Remove the transmission and milk stool

70 Amana ALW washer Tub seal and bearing Seal and bearing assembly

71 Amana ALW washer Instruction sheet for brake/bearing tool

72 Amana ALW washer Bearing tool part# Bearing removal tool part# Upgrade Kit Number – converts LA-2004 (old tool) to

73 Amana ALW washer Install plastic bell and washers on shaft and fasten with nut Install brake removal tool, washer and threaded shaft from the bottom side of outer tub

74 Amana ALW washer Pulling out bearing Tighten the nut clockwise until the seal/bearing assembly is pulled out of the housing

75 Amana ALW washer View of bearing removed

76 Amana ALW washer Bottom side of assembly showing spin bearing Top side of assembly showing seal

77 Amana ALW washer Close up of seal

78 Amana ALW washer Insert replacement seal assembly and large washer from kit

79 Amana ALW washer Insert brake tool and threaded shaft

80 Amana ALW washer Install plastic dome and washer over threaded shaft

81 Amana ALW washer Install nut and tighten to seat new seal Install nut and tighten to seat new seal assembly

82 Amana ALW washer View of lip seal Removing lip seal

83 Amana ALW washer Lip seal tool part# Seal removal tool Seal protector and new seal Part #

84 Amana ALW washer

85 Amana ALW washer Using lip seal tool Removing oil seal Back off bolt and install tool over shaft. Start self tapping thread into seal

86 Amana ALW washer Wrench on tool Use a wrench to turn tool into seal Once the tool is firmly seated in old seal, turn top bolt clockwise to pull out seal

87 Amana ALW washer Seal removed Old seal removed

88 Amana ALW washer Installing new seal Install new seal onto seal protector and insert over shaft. Use seal tool to drive new seal into place. Remove seal protector

89 Amana ALW washer

90 Amana ALW washer Brake pad removal Remove brake pad Remove two 3/8 bolts

91 Amana ALW washer Rotate transmission to allow insertion of new brake pad Insert pad and install bolts

92 Amana ALW washer Disconnecting hoses Removing the motor and pump with the tub in the machine 1.Remove idler tension spring 2.Remove belt 3.Remove drain hoses

93 Amana ALW washer Removing suspension spring 4. Remove suspension spring

94 Amana ALW washer Removing Motor Bolts 5. Remove four ½ bolts

95 Amana ALW washer Motor assembly removed Remove assembly

96 Amana ALW washer Remove pump screws Remove the three T-25 Torx screws to remove pump

97 Amana ALW washer Pulling pump off Remove pump

98 Amana ALW washer View of pulleys and belts With pump removed, belt and pulleys can be serviced

99 Amana ALW washer

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