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LHC CMS Detector Upgrade Project US CMS Trigger Upgrade Introduction to Cost & Schedule Wesley Smith, U. Wisconsin Fermilab Directors Review 16 July 2013.

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Presentation on theme: "LHC CMS Detector Upgrade Project US CMS Trigger Upgrade Introduction to Cost & Schedule Wesley Smith, U. Wisconsin Fermilab Directors Review 16 July 2013."— Presentation transcript:

1 LHC CMS Detector Upgrade Project US CMS Trigger Upgrade Introduction to Cost & Schedule Wesley Smith, U. Wisconsin Fermilab Directors Review 16 July 2013 Fermilab Director's Review -- US CMS Cost & Schedule 1Wesley Smith, 16 July 2013

2 LHC CMS Detector Upgrade Project M&S: Parts based on quotes & prototype purchases Ordering times based on experience with prototype orders Board cost & delivery times based on prototype boards Assembly cost & delivery times based on prototype boards EDIA: Labor Hours based on experience with corresponding tasks done for prototypes and on experience in delivering the original CMS trigger system (done by the same people & groups). Labor costs based on actual labor rates of all of the individuals who are now working on the project Contingency: Follows US CMS Contingency rules Wesley Smith, 16 July 2013 Fermilab Director's Review -- US CMS Cost & Schedule 2 C&S Methodology

3 LHC CMS Detector Upgrade Project Fermilab Director's Review -- US CMS Cost & Schedule Base Cost & Contingency in AY K$ 3Wesley Smith, 16 July 2013 401.04 Cost Estimate with Contingency

4 LHC CMS Detector Upgrade Project Fermilab Director's Review -- US CMS Cost & Schedule 4 Schedule/Milestones Wesley Smith, 16 July 2013 The project completes at the end of FY16 FY14: Launch production of trigger electronics 1QFY14 Deliver on-detector muon trigger electronics to CERN: 3QFY14 Deliver Stage 1 calorimeter layer 1 & muon track-finder electronics to CERN: 4QFY14 FY15: Test operation of trigger calorimeter and muon trigger electronics*: 2QFY15 (*except muon sorter) Deliver Stage 2 calorimeter layer 1 & muon track-finder electronics to CERN: 2QFY15 Deliver Muon Sorter electronics to CERN: 3QFY15 Test Operation of Muon Sorter electronics: 4QFY15 FY16: Test high luminosity capability of endcap muon trigger electronics: 4QFY16 Test high luminosity capability of calorimeter trigger electronics: 4QFY16

5 LHC CMS Detector Upgrade Project Fermilab Director's Review -- US CMS Cost & Schedule 5 Base Cost = AY $K (No Contingency) Wesley Smith, 16 July 2013 401.04: Trigger Resource Profile

6 LHC CMS Detector Upgrade Project Calorimeter Trigger FW: 8.5 years of FW Engineering CTP7 & CIOx cards 5.5 FTE-years of E. Engineer 3 FTE-years of Firmware EE Graduate Student Muon Trigger FW: 11 years of FW Engineering MPC Mezzanine, Muon Sorter, EMUTF 5 FTE years of E. Engineer 6 FTE-years of Firmware EE Graduate Students Trigger SW Engineering: 5.6 years of SW Engineering Calorimeter & Muon Triggers have 2.8 years of a SW engineer each Calorimeter Trigger has additional 6.0 years of students & postdocs Muon Trigger has additional 5.2 years of students & postdocs Wesley Smith, 16 July 2013 Fermilab Director's Review -- US CMS Cost & Schedule 6 Software & Firmware Effort

7 LHC CMS Detector Upgrade Project TOTAL: $927K base cost 80 Muon Port Card Mezzanine setups @ $2.25K ea. (60 needed + 15 spares + 5 test setups): $180,000 + $20K = $200K o Main Board: $1,300 –Spartan-6 FPGA: $400, other components: $400, PCB Fabrication & assembly: $500 o Optical Transmitter Plug-in Card: $950 –SNAP12 Optical transmitter.: $700, other components: $50, optical cable to front panel: $100, PCB fabrication & assembly: $100 o Non recoverable expenses (e.g. Layout): $20K Optical Fibers & installation: $95K o Quote for 75 kCHF plus CMS Team Installation of $20K Muon Sorter Mezzanines: $85K o 5 Boards: Parts: $3K, Fabrication & Assembly $5K = $8K×5 boards = $40K o Non recoverable expenses (e.g. Layout): $5K o 2 sets of 2 Prototypes: 2×$20K: 40K CSC Track-Finder: $527K o 20 Modules @ $17.6K ea. (13 needed + 4 spares + 3 test setups): $358K –FPGA: $5.6 K, Optical: $3K, Memory: $2.3K, Misc. Components, Board, Assembly: $6.7K o Module Preproduction (3 @ $21K): $63K o uTCA chassis, optical parts, COTS: $106K Test Facilities: $20K Muon Trigger M&S Wesley Smith, 16 July 2013 Fermilab Director's Review -- US CMS Cost & Schedule 7

8 LHC CMS Detector Upgrade Project Calorimeter Trigger M&S TOTAL: 958 K$ base cost 46 CTP7 @ 14.6 K$ each (36 needed + 8 spares + 2 test setups): $671K o FPGA (V7-690T + ZYNQ): 6.6 K$ o Optical: 3.5 K$ o Misc. components ($1.05K), Board ($1.8K), Assembly ($1.65K) 6 CTP7 prototypes @ 16 K$ each: 96 K$ 13 CIOx @ 3K$ each (6 needed + 3 spares + 2x2 test setups): 39 K$ o Optical: 2 K$ o Misc. Components, Board, Assembly: 1 K$ 3 CIOx prototypes @ 4K$ each: 12 K$ 6 Vadatech μTCA crates : 60 K$ o incl. MCH & PS (3 needed + spare + 2 test setups) @ 10 K$ 6 AMC13 Modules (3 needed + spare + 2 test setups) @ 5 K$: 30 K$ Optical Cables & Patch Panel between Layers 1 & 2: 30 K$ Test Facilities: $20K Wesley Smith, 16 July 2013 Fermilab Director's Review -- US CMS Cost & Schedule 8

9 LHC CMS Detector Upgrade Project CTP7 M&S: no HB/HE Backend until 2016 Delay purchase of 34 CTP7 cards until FY15 Use 12 CTP7 Cards w/prototypes as additional spares & for test setups. Provides part of enhanced fucntionality EMU CSCTF M&S: one endcap in 2015 & other in 2016 Commission & test one endcap thoroughly so 2 nd can be integrated quickly Delay spares & use prototypes for spares, test setups Compatible with Global Muon Trigger using different Endcap inputs Stages and Content: Wesley Smith, 16 July 2013 Fermilab Director's Review -- US CMS Trigger Upgrade 9 Trigger Staging


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