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大连新重集团有限公司 Dalian Xinzhong Group.  A joint-stock private enterprise founded in 2002, developed from state-owned enterprise, with.

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Presentation on theme: "大连新重集团有限公司 Dalian Xinzhong Group.  A joint-stock private enterprise founded in 2002, developed from state-owned enterprise, with."— Presentation transcript:

1 大连新重集团有限公司 Dalian Xinzhong Group

2 www.nordridesign.com  A joint-stock private enterprise founded in 2002, developed from state-owned enterprise, with 80 years’ experience in manufacturing castings;  Factory site over 110,000 square meters, built-up area around 60,000 square meters; 。  Registered capital: RMB 35.5 million, fixed assets: over RMB 250 million;  With 203 employees, 47 professional technicians included; Annual average turnover in recent three years: around RMB 120 million. About Us

3 www.nordridesign.com Aerial View 大连 About Us Casting Workshop Machining Workshop Cleaning Workshop Office Building Gas Power

4 www.nordridesign.com  With one holding subsidiary (Dalian Xinzhong Group Import & Export Co., Ltd.) and one manufacturing base (Shihe Manufacturing Base), high-tech enterprise with capabilities of mechanical manufacturing (casting, machining, assembling), trade, technical development and research.  With independent technical center and product inspection center. About Us

5 www.nordridesign.com Xinzhong Group - Foundry & Machining Shop Covers 80,000 m 2 ; Construction area over 26,000 m 2. Main Foundry Facility SAVELLI Fully automatic molding line (green sand) from Italy; 15 tons/hour double arm fixed resin sand mixer. Supported with Cupolas and electric furnaces; Fully automatic sand preparation machine; Core making machine; Molding machines; Shot blasting machine; Software system: HUAZHU CAE casting simulation and ERP management. Manufacturing Base (foundry) 生产基地 — 铸造 About Us

6 www.nordridesign.com Foundry Inspection Equipment Physical and chemical testing center and detection labs. With functions of chemical analysis, metallographic test, mechanical property, molding sand test, etc. Advanced inspection equipment like German OBLF spectrometer (direct reading); ZEISS metallographic microscope; Hydraulic universal strength tester; Hardness testing machine; Ultrasonic testing instrument. Capacity of castings Gross weight range from few kilograms to over ten tons; Annual Capacity: over 25,000 tons. Casting Technique Full-auto molding line, molding machine, resin sand molding, resin-coated sand for shell molding, lost foam. Manufacturing Base (foundry) 生产基地 — 铸造 About Us

7 www.nordridesign.com Xinzhong Group - Machining Shop Newly built machining shop , construction area: 8,000 m 2 ; Annual capacity for flywheel assembly of diesel engines: over 150,000 sets ; Annual capacity for flywheel housing of diesel engines: over 100,000 pcs ; Annual capacity for bracket & bear cap: over 600,000 pcs. Main Machining & Inspection Facilities Sets of imported vertical and horizontal machining centers; CNC vertical and horizontal lathes; Hobbing machine; Detection equipments including CMM; Gear shape & gear direction measuring instrument; Roughness tester; Dynamic balancing inspection, etc. Manufacturing Base (machining) 生产基地 — 加工 About Us

8 www.nordridesign.com Business Philosophy Our Objective 奋斗目标 "To become qualified supplier of top tier enterprises and high-level products" “ 做一流企业和高端产品的合格配套商 ” Our Business Philosophy 经营理念 "Earning reliance by honesty and quality" “ 用人的诚实和物的品质取信于顾客 ” Our Principle 行为准则 “Be honest, Do Best” “ 诚实做人,精心做事 "

9 www.nordridesign.com Major products Product Category 产品类别 Components of diesel engines; 柴油发动机零部件 Components of chassis system of commercial vehicles; 商用车底盘系统零部件 Components of agricultural machinery; 农业机械零部件 Pump & valve; 管道阀体零部件 Components of metallurgical machinery; 冶金机械零部件 Manufacturing & installation of electromechanical products. 机电产品及其备件的制造和安装 Main Materials 主要材质 Ductile iron, austempered ductile iron (ADI), vermicular cast iron, grey iron, alloy iron, alloy steel, non-ferrous metal. 球墨铸铁,等温淬火球墨铸铁,蠕墨铸铁,灰铁,合金铸铁,合金铸钢,有色金属等。

10 www.nordridesign.com Major products Material Comparison Table ( Ductile Iron) GB ( CHINA) ASTM Material Tensile Strength MPa Yield Strength MPa Elongation % Brinell Hardness HBW Impact Value /J Material Tensile Strength MPa Yield Strength MPa Elongation % Brinell Hardness HBW Impact Value /J QT400-1840025018 120-175 60-40-1841427618 QT450-104503101010160-21065-45-1244831012 QT550-55503505180-25080-55-065523796 QT700-27004202220-305100-70-036894833 QT400-18AL 400 240 18120-175 12 ( -20 ℃ ) QTD900-8 ( ADI ) 900 600 8 900-650-099006509 QTD1050-6 ( ADI ) 1050 700 6 1050750-0710507507 QTD1200-3 ( ADI ) 1200 850 3 1200-850-0412008504 QTDHBW450 ( CADI ) 1600 1300 -450 1600-1300-01160013001 402-512

11 www.nordridesign.com Major products Material Comparison Table ( Grey Iron) GB (CHINA)ASTM MaterialTensile StrengthMaterialTensile Strength HT200200No.200A200 HT250250No.250A250 HT300300No.300A300

12 www.nordridesign.com Metallurgical Structure for Nodular Iron Major products Nodularity: Grade 3 ( ≧ 85%) Pearlite 70% Graphite Size: Grade 6 Ferrite 100% Pearlite 60%

13 www.nordridesign.com Metallurgical Structure for Vermicular Iron Percentage of vermiculation ≧ 90% Pearlite 30% Metallurgical Structure for ADI Major products Nodularity ≧ 90% ADI( acicular ferrite+high carbon austenite )

14 www.nordridesign.com Main Customers Domestic Customers Deutz (Dalian) Engine Co., Ltd.; FAW Jiefang Automotive Co., Ltd.; Dalian Innovation Parts Manufacturing Company (Cummins); Shenyang Blower Works Group Corporation; Chaoyang Dongfeng Diesel Engine Parts Co., Ltd.; Dalian Huarui Heavy Industry Group Co., Ltd.; Rizhao Steel;

15 www.nordridesign.com Main Customers Main Foreign Customers Soucy (Canada) Xylem (Sweden); Danfoss (Denmark) Carraro (Italy) Lister Petter (U.K.) Nippon Steel Corporation (Japan)

16 www.nordridesign.com To improve the overall quality of products A perfect quality management system formed. With independent testing center and R&D center, provides proofing basis of process control & quality verification for qualified products. Covers segments including the structure, management duties, resources management, the realization, measurement, analysis and improvement of products. Ensure quality of the product meets customers’ demands. 。 Qualification and certificates ISO9001 (2004); ISO/TS16949 (Nov.2007); ISO14001&OHSAS18001(June, 2009) Quality Certificates

17 www.nordridesign.com Quality Certificates

18 www.nordridesign.com Owns a number of invention patents and new intellectual property rights. Awarded as Leading enterprise throughout the nation in foundry industry by China Foundry Association in 2010. Awarded as first batch of 300 “Thousands of Chinese Foundry Industry Key Enterprises” in 2011. Evaluated as Technology Center by Dalian City in 2007 and Provincial Technology Center by Liaoning Province in 2014. Honors & Awards

19 www.nordridesign.com Honors & Awards

20 www.nordridesign.com SAVELLI Molding Line (110 molds/hour) Molding Line During Work Molding Machine 7-ton Cupolas (2) 7-ton Electric Furnace (2) 3-ton Electric Furnace Leading foundry equipment

21 www.nordridesign.com Full-auto Sand Preparation Machine 15 ton/hour Resin Sand Mixer Leading foundry equipment Shot Blasting Machine Core Making Machine

22 www.nordridesign.com DOOSAN Vertical Machining Center EUMA Vertical Machining Center DAEWOO Vertical Machining Center Horizontal Machining Center CNC Vertical Lathe CNC Vertical Lathe CNC Vertical Lathe Leading machining equipment

23 www.nordridesign.com Hobbing Machine Leading machining equipment Tempering Furnace Induction Heating Power & CNC Quenching Machine

24 www.nordridesign.com Painting Lines (2) Dynamic Balancing Machine Cleaning Conveyor Continuous Cleaning Machine CLEANING & PAINTING

25 www.nordridesign.com German OBLF Spectrometer ZEISS Metallographic Microscope Carbon Sulfur Analyzer Microcomputer Hydraulic Universal Tester Molding Sand Strength Tester Sheffield CMM Leading inspection equipment

26 www.nordridesign.com Horizontal Length Measuring Instrument Vertical Optical Meter Tool Microscope Leading inspection equipment Brinell Hardness Tester Ultrasonic Flaw Detector Inside Micrometer

27 www.nordridesign.com Gear Shape Gear Direction Measuring Instrument Pendulum Impact Testing Machine Leading inspection equipment Coating Thickness Gauge Roughness Tester

28 www.nordridesign.com Components of Diesel Engine Flywheel Assembly (FAW) Flywheel Assembly (Lister Petter) Ring Gear CUMMINS Flywheel Housing Flywheel Housing (Lister Petter) Bear Cap Leading Products

29 www.nordridesign.com Components of Diesel Engine Leading Products

30 www.nordridesign.com Components of Diesel Engine Leading Products Engine Bracket (DEUTZ)

31 www.nordridesign.com Wheel Hub Wheel Hub Tensioner Wheel Hub Central Body Wheel Hub Leading Products Chassis System Components of Agricultral Machinery

32 www.nordridesign.com 主要客户 Main customers: 赛莱 默,丹佛斯 Xylem, Danfoss 材质 Material: GG25 GG30 Leading Products Pump & Valve

33 www.nordridesign.com Austempered Ductile Iron (ADI) Concentrate on research and development since 2008. Nodularity over 90%, over 100 graphite nodules per square millimeter; Internal microdefect below 1%; Replacing forging steel and welding structure parts. Main ADI products Chassis system components for heavy-duty trucks (passed bench tests and running tests); Front axle; Control arm; Steering knuckle; Coal conveyor scraper; Hammer head for mining machinery; Cone for papermaking machinery, etc. ADI Material : QTD 800-10 QTD 900-8 QTD 1050-6 QTD 1200-3 QTD 1400-1 QTD1600-1/HBW450 ADI PRODUCTS

34 www.nordridesign.com Front Axle Casting for 60-ton ADI Front Axle Assembly Dump Truck (QTD 1050-6) ADI PRODUCTS

35 www.nordridesign.com ADI Control Arm for Middle-sized Heavy-duty Truck QTD 900-8 (Before & after machining) Steering Knuckle for Steering Knuckle for Middle-sized Heavy-duty Truck QTD 900-8 Middle-sized Heavy-dutyTruck QTD1050-6 ADI PRODUCTS

36 www.nordridesign.com ADI PRODUCTS QTD900-8 ADI Grid (Unit Weight 1500KG) CADI Crusher Hammer (Hardness HRC60-65) Cone (HBW450 , Unit Weight 520KG ) CADI Lining Plate of Shot Blasting Machine (HBW450)

37 Thank you


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