1. ET 438a Automatic Control Systems Technology Lesson 1: Introduction to Control Systems Technology 1 lesson1et438a.pptx

2. Learning Objectives lesson1et438a.pptx 2 After this presentation you will be able to:  Explain the function of an automatic control system.  Identify a block diagram representation of a physical system  Explain the difference between an open loop and closed loop control system  Define a transfer function and compute the gain for sinusoidal input/output cases.  Reduce block diagram systems using algebra.

3. The Control Problem lesson1et438a.pptx 3 Fundamental Control Concepts Maintain a variable of process at a desired value while rejecting the effects of outside disturbances by manipulating another system variable. Examples: Heating and Cooling homes and offices Automobile cruise control Hold the position of a mechanical linkage Maintain level in a tank Q out depends on h If Q out = Q in, h constant Q out > Q in, tank empties Q out < Q in, tank overflows

4. Basic Subsystems of Control lesson1et438a.pptx 4 Feedback Control Subsystems Measurement Control decision System modification Process- Maintain tank level Measurement- sight glass Final Control Element Valve Control Decision Human adjusts Q out to maintain h =H Reference (setpoint) h = control variable

5. Automatic Control Systems lesson1et438a.pptx 5 Use sensors and analog or digital electronics to monitor and adjust system Elements of Automatic Control Process – single or multiple variables Measurement – sensors Error Detection – compare H to h Controller – generate corrections Final Control Element – modify process Maintain level Level Measurement Valve Position

6. Block Diagrams lesson1et438a.pptx 6 Automatic control systems use mathematical descriptions of subsystems to reduce complex components to inputs and outputs Control System Component Input signalOutput signal Signals flow between components in system based on arrow direction Energy Source (Optional)

7. Typical Component Block Diagrams lesson1et438a.pptx 7 Temperature Sensor T ( ° C) V out (mV) Amplifier V in (V) V out (V) Dc Motor Armature V V a (V) n (rpm) Control Valve Valve Position (% Open) Liquid Flow (m 3 /s) Level Transmitter L (ft) Current (mA) Controller Error E (V) Correction V (V)

8. Transfer Functions lesson1et438a.pptx 8 Transfer function - ratio of the output to the input of a control system component. Generally a function of frequency and time. G A∙sin(  t+  )B∙sin(  t+  ) Convert to phasors and divide Block Gain Phase shift related to time delay

9. lesson1et438a.pptx 9 Transfer Functions Examples Temperature Sensor T ( ° C) V out (mV) Example 1-1: Find transfer function of temperature sensor in block diagram Example 1-2: a current-to-voltage converter takes an input of 17.5  30 ° mA and produces an output of 8.35  37 ° V Determine the transfer function gain and sketch the block diagram. I-to-V Converter G I in (mA) V out (V)

10. Open-Loop Control lesson1et438a.pptx 10 Open loop control modifies output based on predetermined control values. There is no actual measurement of controlled quantity. Control Valve Controller Valve setting Output flow Tank Level Disturbances Tank level may vary with outside disturbances and system changes

11. Closed Loop Control lesson1et438a.pptx 11 Closed loop control modifies output based on measured values of the control variable. Measured value compared to desired value and used to maintain desired value when disturbances occur. Closed loop control uses feedback of output to input. Controller Control Valve Tank Level Measurement + - Desired Value Valve setting Output flow Measured level Tank Level

12. Closed Loop Control lesson1et438a.pptx 12 Example: Auto Cruise Control Set Speed Error Fuel flow Controller Fuel Injectors Auto Speed Sensor + - Engine Actual Speed Mechanical Power Disturbances: Up hill/ down hill Head wind/ tail wind Disturbances

13. Generalized Closed Loop Control lesson1et438a.pptx 13 Block Diagram of Servo Control-Example Positioning Systems Reference = R Error = E Controlled Variable = C + - Controller G=C/E Measurement H=C m /C R CmCm C E=R-C m Measured Variable = C m

14. Generalized Closed Loop Control lesson1et438a.pptx 14 Find overall transfer function using signal flow algebra ( Input)(Gain)=(Output) For servo control 1 2 3 13 E

15. Overall Transfer Function-Servo Control lesson1et438a.pptx 15 123 Multiply through by G Add CHG to both sides Factor C out of right hand side Divide both sides by (1+GH) Divide both sides by R

16. Generalized Closed Loop Control lesson1et438a.pptx 16 Block Diagram of Process Control-Example Chemical Reactors Measurement H=C m /C Manipulated Variable G m =M/V + - Control Modes G c =V/E Process G p =C/M Setpoint = SP Error = E Controlled Variable = C SP CmCm C E=R-C m Measured Variable = C m M Manipulated Variable = M Controller Output = V V D=Disturbances

17. Overall Transfer Function- Process Control lesson1et438a.pptx 17 Find overall transfer function of process control using signal flow algebra Series blocks multiple Find overall transfer function C m /SP C not directly measurable in process control

18. lesson1et438a.pptx 18 Overall Transfer Function- Process Control As before Substitute in for E Substitute in for C eliminate it Multiple both sides by H Multiple L.H. side by GH Add GHC m to both sides Factor C m from right side Divide both sides by (1+GH) Divide both sides by SP

19. Control System Drawings lesson1et438a.pptx19 Industrial system standard ANSI/ISA-S5.1-1984 Uniform designation for Instruments, instrument systems and control. Functional Identifier General Instrument Symbol Loop Identifier Instrument Line Symbols 3-15 psi pneumatic line 4-20 mA electric current Filled System Capillary First ID LetterFollowing ID Letter A = AnalysisC= Controller L = LevelI=Indicator T = TemperatureR=Recorder T= Transmitter V = Valve Y = Relay/Converter

20. Control System Drawings lesson1et438a.pptx 20 Loop 101 Loop 102 Loop 103 101 =level control 102 = temperature control 103 = concentration control Temperature Transmitter Concentration Valve Temperature Indicator/Control Concentration Recorder/Control 4-20 mA current Concentration Transmitter

21. Linear and Non-linear Response lesson1et438a.pptx 21 Linear transfer functions give proportional outputs. In this case the factor is 2

22. Non-linear Response lesson1et438a.pptx 22 Saturation non-linearity typical of practical systems that have physical limits. Amplifiers, control valves

23. Other Non-Linearities lesson1et438a.pptx 23 Typical in magnetic circuit and in instrumentation transducers Non-linearities cause distortion in sine waves response that is not proportional to inputs value for all signal values.

24. Block Diagram Simplifications lesson1et438a.pptx 24 G H - + R C R C Block diagram at left simplifies to the above. Can use this to reduce multiple loops into one Block. Also remember that blocks in series multiply G1G1 G2G2 G3G3 G1G2G3G1G2G3 Equivalent Block

25. Block Diagram Simplification Example lesson1et438a.pptx 25 G2G2 H1H1 - + + R - G1G1 G3G3 H3H3 H2H2 C R1R1 C1C1 H Reduce the inner loop Combine outer feedback block Combine reduced inner loop with remaining forward gain blocks

26. Block Diagram Simplification Example (1) lesson1et438a.pptx 26 + R - G1G1 G3G3 H=H 2 H 3 C Compute the value of G Substitute the values of G and H into formula and simplify

27. Block Diagram Simplification Example (2) lesson1et438a.pptx 27 Answer Multiply top and bottom of ratio by (1+G 2 H 1 ) and simplify R C Reduced block

28. End Lesson 1: Introduction to Control Systems Technology ET 438a Automatic Control Systems Technology lesson1et438a.pptx 28