2 Standard Instrument Signals Pneumatic (air pressure): 3 – 15 psigElectrical: 4 – 20 mAI/P or E/P transducer
3 Transducers and Transmitters Chapter 9Figure 9.3 illustrates the general configuration of a measurement transducer; it typically consists of a sensing element combined with a driving element (transmitter).Since about 1960, electronic instrumentation has come into widespread use.
4 Chapter 9 Sensors Transmitters The book briefly discusses commonly used sensors for the most important process variables. (See text.)TransmittersChapter 9A transmitter usually converts the sensor output to a signal level appropriate for input to a controller, such as 4 to 20 mA.Transmitters are generally designed to be direct acting.In addition, most commercial transmitters have an adjustable input range (or span).For example, a temperature transmitter might be adjusted so that the input range of a platinum resistance element (the sensor) is 50 to 150 °C.
11 Chapter 9 Measurement / Transmission Lags Temperature sensor make as small as possible (location, materials for thermowell)Pneumatic transmission linesusually pure time delay, measure experimentally (no time delays for electronic lines); less common today compared to electronic transmissions.Chapter 9
12 Chapter 9 Transmitter/Controller May need additional transducers for Gm if its output is inmA or psi. In the above case, Gc is dimensionless (volts/volts).
13 Measurement Errors Systematic errors Random errors Drift: slowly changing instrument output when input is constant.NonlinearityHysteresis or backlashDead bandDynamic errorRandom errors
17 Precision, Resolution, Accuracy and Repeatability Precision can be interpreted as the number of significant digits in measurement, but more accurately it refers to the least significant digit which contains valid information, e.g., 0.01 in the present case. Therefore, 0.33 is more precise than 0.3.Resolution is defined as the smallest change in the input that will result in a significant change in the transducer output.Repeatability is +/ in the present case.Accuracy is =0.14, i.e., maximum error.
18 Final Control Elements The most-common manipulated variables to be adjusted are: (1) energy flow rates, and (2) material flow rates.Type (1): transducer + heating elementType (2): transducer + control valve (pump drive, screw conveyer, blower, etc.)
32 Installed Valve Characteristics Desired behavior: the flow rate is a linear function of valve lift.Let us assume that the control valve has linear trim and it is necessary to increase the flow rate. If p through exchanger did not change, then valve would behave linearly (true for low flow rates), since it takes most of p . For higher flow rates, p through exchanger will be important, changing effective valve characteristics (valve must open more than expected nonlinear behavior).