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It’s all about energy efficiency Ollie Althorpe, MD, STMicroelectronics Ltd.

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Presentation on theme: "It’s all about energy efficiency Ollie Althorpe, MD, STMicroelectronics Ltd."— Presentation transcript:

1 It’s all about energy efficiency Ollie Althorpe, MD, STMicroelectronics Ltd

2 EU-27 Countries Electrical Energy Consumption 2 EU27 Electrical Energy Consumption will rise by 50% between 2000 - 2030. Capital investment for new and retrofitting old plants is estimated at €737B between 2000 - 2030

3 Efficiency  Our Task is to reduce the carbon impact of producing energy.  But for Engineering our principle task is to use electrical energy more efficiently. 3 Sustainable Energy Demand Optimization of energy sources mix Efficiency increase Smart Grid Three Pillars to Sustainable Energy Demand

4 Increasing Energy Efficiency  Semiconductors are the key for reducing global power consumption, with the ability to save an estimated 27% of energy savings from now to 2030. Power supply:  Stand-by & active mode Electronic Ballast LED, HID, Dimming … Factory automation Process engineering Heavy industry Light industry Transportation:  Train, car, bus, … Home appliances:  Fridge, white goods Air conditioning Up to 90% Up to 80% Up to 40% WW Electricity Consumption Today’s Saving Potential Application Examples 4 Power Supply 24% Lighting 21% Motor Control 55% Sources: U.S. EIA (Energy Information Administration), STMicroelectronics

5 Infrastructure Efficiency SMART Grid

6 What is a Smart Grid Power Generation Consumer In-House Generation Solar generation Plug-in vehicles Industry Smart meters Smart house Traditional power plants Wind farms Electrical Infrastructure Information Infrastructure Multi-Way Communications and Power Flow megabytes of data to move… …megawatts of electricity efficiently 6 ….Internet of energy

7 Enabling Technologies in Smart Grid 7 Renewable & Power Conversion Information Infrastructure Electrical Infrastructure Photovoltaic  Dedicated ICs for smart junction box  DC-DC ICs with embedded MPPT  Thin Film Technology for PV panel Efficient Power Conversion  Off Line and DC-DC converters ICs  New Materials (SiC &GaN)  Advanced power transistors Plug-in Hybrid Electric Car  Power Conversion ICs for Battery Management, Charging and Load Balancing  Power Transistors, Power Modules & Advanced Packages Wireless Connectivity ICs  ZigBee SoC with Secured Data  Sub-Giga Hertz Transceivers ICs  Bluetooth Low Energy ICs  Near Field Communication (NFC) Wired Connectivity  Power Line Modem SoC  Ethernet Transceivers ICs  USB Transceivers ICs Smart Meters  Advanced Metrology ICs  Real Time Clock with embedded anti-tamper features  Flow sensor Building Automation  Sensors: MEMS, Temperature, Pressure, Magnetometers, Touch sensing, iNEMO  Intelligent ICs for Motor Drive e-Mobility Connectivity Metering & Automation 8-32 bit MCU  Ultra low power,  High performance,  Embedded Connectivity & Security.. enabling Smart Grid

8 SMART Grid Aims 8

9 9

10 UK Smart Grid Solution- DECC 10  26M homes  2012 – 2019 Deployment  100K homes per week at peak.  Requirements  Low power / Low cost Micro’s  A range of comms from RF to PLM  Security systems  Software for systems & administration.  For ST and the UK these are our strengths.

11 Solid state lighting & New Materials

12 Advanced Semiconductor Technological Evolution 12 … Moore’s Law and More than Moore Perfect fit for higher value systems required by today’s emerging applications. “ More than Moore ”: technological diversification “Moore’s Law ”: Miniaturization SoC and SiP mix for Higher Value Systems Baseline CMOS: CPU, Memory, Logic Biochips Sensors Actuators HV Power Analog/RFPassives 130nm 90nm 65nm 45nm 32nm 22nm... V 130nm 90nm 65nm 45nm 32nm 22nm... V Information Processing Digital content: System-on-Chip Interacting with people and environment Non - Digital content: System-in-Package Beyond CMOS: Quantum Computing, Molecular Electronics Spintronics SiP SoC

13 Energy Efficiency Optimization 13 Advanced Semiconductor Technologies Increasing power density, switching frequency and efficiency Smart Systems Combining advanced sensing, digital real-time- monitoring, efficient power actuation, hybrid technologies and packaging Harvesting Device (PV, Piezo, etc) Wireless Transmission: RF low power, ZigBee, … Sensors Analog Front End, Back End Energy Storage: Supercap, Flexible Batteries Energy Storage: Supercap, Flexible Batteries Low Power Digital Processing Power Management Power Actuators: SiC, GaN, Power MOSFET, IGBT Embedded Software

14 Global Switch to Energy-Efficient Lighting Buildings consume over 40% of total energy and produce 21% of CO 2 in the EU and US The replacement of incandescent bulbs offers a huge energy-saving opportunity Lighting energy consumption can be cut by 60-80% through upgrades to efficient lighting systems Reduced CO 2 emissions by approximately 15 million tons per year Energy-saving bulbs can reduce a household's total electricity consumption by 10-15%, saving the EU some 40 billion kWh a year (roughly equal to the annual consumption of Romania) Sources: U.S. EIA (Energy Information Administration), STMicroelectronics 14 Typical office energy consumption Lighting is a major target of energy efficiency improvement in buildings

15 Anticipating market needs through Lighting Smart Systems Savings in Lighting with Smart Systems Advanced technologies and innovative solutions (i.e. topology, driving techniques, remote monitoring, dimming,…) enable higher performance and efficiency Miniaturization and new feature introductions are the challenges we face for the improvement of future lighting systems Semiconductors are the fundamental building blocks of today’s lamps and future generation lighting systems. … MORE power density in LESS space 15 PFC Power stage Control Unit Control Unit Connectivity Filter Dimming Magnetic parts Smart Systems for Lighting  The performance of lighting is directly related to the technology of the light source but also greatly depends on the control strategy:

16 Driver Innovation More Light / Less Power  Power Transistors  Lighting Controllers ICs  Microcontrollers  LED Drivers  LED Street Light Driver with Solar Energy Charger 250W HPS Lamps108W LED Lamps Solutions for signage, backlighting, building, street lights: Luminous efficiency TL 70 lm/W CFL 50 lm/W Filament 15 lm/W LED >100 lm/W  Signage Panels Switch-off non active LED 80% power savings  Electronic Ballast for Tube Lamp 80% power savings Switching bulbs to CFL lamps in EU could save 11.5 TWh (2025) ICs for energy-efficient lighting systems: 16 Source: STMicroelectronics

17 System Solutions for LED Lighting LED Driver ICs 2015 TAM: $2.9B CAGR 2011-2015: 25% LED Driver ICs 2015 TAM: $2.9B CAGR 2011-2015: 25% Source: IMS Research From undisputed leadership in fluorescent lamps to new generation LED lighting LED Retrofit Decorative Lighting LCD Backlighting Street Lighting Networked architectures for intelligent LED cities Compact and efficient solutions Superior brightness control High dimming performances 17 Power MOSFETs Diodes (Schottky, Ultrafast) Diodes (Schottky, Ultrafast) LED Driver ICs LED Driver ICs PWM Controller ICs Triac / IGBT Dimmer Control Unit Protections (Transil) Protections (Transil) Auxiliary Power Supply PLM, ZigBee Transceiver PLM, ZigBee Transceiver

18 New Materials Semiconductors Source: Yole Développement, STMicroelectronics GaN Program  100V / 50A Transistor (Q1 2012)  650V / 200A Transistor (Q4 2012)  300V POWER DIODE (Q3 2012)  600V POWER DIODE (Q3 2012) GaN Transistor vs. 650 V IGBT  39% Power Saving SiC Program  600 V DIODE (Full Production)  1200 V DIODE (Q4 2011)  1200 V MOSFET (Q4 2011) SiC MOSFET vs. 1200 V IGBT  64% die size reduction GaN CAGR 11-15: 189%; SiC CAGR 11-15: 49% Dates of the first Engineering samples availability 18 2015 SiC and GaN power device TAM: $0.5B

19 Technology on a Chip

20 Component Design  The challenge – a step change whist maintaining user expectations  Products in the hand-held/mobile space have always been constrained by the battery, the digital STB has evolved unconstrained into a power hungry system. Existing products exhibit very little difference in power consumption between “on” and “standby” modes, typically as little as 1W-2W difference (<5%)  The Opportunity  With approximately 25M households in Great Britain (source: NSO 2006 25.26M) and an 85% penetration rate for set-top-box consuming on average 300KW/hr per year, the total power consumed is ~6.4TWh/year. A 50% power saving equates to 3.2TWh/year, or 2 million tons of CO 2 ! 20

21 Example of efficiency by design 21 > 100M transistors. 2x128bit CPU’s 2x 32bit CPU’s A total of 13 CPU’s on Chip 55nM LP CMOS Design of the device started in Feb 2007, first silicon March 2008 and working silicon was demonstrated to MP Ian Pearson, the then UK Minister for Science, in July 2008. Power measurement figures for the device show a staggering 10x reduction in power consumption between active and stand-by modes. The STi7141 entered volume production at the end of 2009.

22 Activities to achieve power efficiency 22 FeaturePower/environmental SavingsComments Clock agility and gatingPower: Match power usage to functional task requested by the user. Immediate saving with little software interaction. Mass IntegrationPower: Fewer components, less heat generation, removal of cooling fan. Environmental: Lower overall silicon manufacture, smaller PCB. Low power processPower: 10% power consumption saving at 55nm LP process vs 65nm. Efficient, low leakage. Environmental: Smaller silicon area Low leakage especially important in standby modes Dual memory interfacePower: Reduction in idle/ standby modes Environmental: Lower overall silicon due to more flexible mix of memories. APPD (Auto Pre-charge Power Down) memory interface support Power: 90% saving when in idle power vs previous memory systems. Major system power saving in standby (primary mode for STB). Almost transparent to software. Dual CPU architecturePower: Reduction in CPU usage in active-standby modes. NAND flash bootPower: Lower component count. Environmental: Need for second boot FLASH device removed. Small power saving, BOM cost reduction. Flexible wake-up interruptPower: Deep sleep modes Firmware based decodersEnvironmental: Extended lifetime of end product Software upgradable in the field as standards evolve.

23 HD Dual Tuner DVB-S2 Sat DVR Efficiency Averages: AC Power 85% run 75% active standby70% passive standby DC regulation 80% run 70% active standby55% passive standby No LNB power 23

24 Addendum – STiH415 Orly 24 Sampling today 28nM Similar plus additional features to STi7141 7000DMips overall processing power Approx. 9W vs 15.2W operation Deep Standby 30mW vs 780mW Allows Box standby to be <0.5W Preliminary data

25 Observation 25 By full commitment to efficient design and deployment of semiconductor solutions we can achieve 27% saving or 1188 TWh versus a 4408 TWh projected EU 27 2030 total. That equates to removing almost all solid fuel electrical energy production by 2030, and saving €200B in power plant investment.

26 Conclusion 26 The most carbon neutral electrical energy is that which is never used! NegaJoules


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