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FLOW CHART OF INDUSTRIAL PROCESSING

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Presentation on theme: "FLOW CHART OF INDUSTRIAL PROCESSING"— Presentation transcript:

1 FLOW CHART OF INDUSTRIAL PROCESSING
INDUSTRIAL CHEMISTRY CLASS : XI SEMESTER : 3

2 Process Flowchart To avoid the complexity of the issue, then a system sometimes made simple (simple). This is often done in the field engineering, one description change in the form of pictures or diagrams.

3 In addition to more easily understood, the form of diagrams or symbols in the form of speed will see someone in a process. One type of diagram is a simple form of the diagram (block diagram), where the in-box from the box there is information that describe the functions, types of equipment, or operating conditions. Teknologi dan Rekayasa

4 The process of salt begins with the pumping sea water to a sloping embankment during the dry season.
Flux is set so that the crystallization process occurs at the corner of the plot of a high embankment. From this pond transportable crystal to crystal factory where this crystallization again, purtied, mixed with iodine (if necessary) and then printed.

5 NaCl Production Flowchart
Salt processing from sea water

6 Making sugar cane Figure below is a diagram blocks, namely the process of making sugar from sugar cane. At the beginning of the process raw materials such as sugar cane have a sugar composition of 16% water and 25% pulp (pulp) 59% weight.

7 The sugar cane is the raw material is inserted in the grinding tool in which the integral will baggage with sugar and water with some pulp. Baggage is a waste of sugar cane, which already does not contain sugar, and baggage this is a raw material for paper mills or can also be used as fuel. Teknologi dan Rekayasa

8 Sugar cane process

9 Process flow diagram In addition to the form of a cake diagram, the more commonly used in the factory with a flow chart processes (process flow diagrams, abbreviated PFD). The diagram of this system describes the process of a detailed comparison chart of beam.

10 Identification of starting from the beginning of the process, which can be either raw materials or the insertion of material between, where the materials can be a product of the unit (section) from the factory. Teknologi dan Rekayasa

11 The identification of each flow are marked with the number flow, where each flow includes operating conditions (temperature and pressure) and also balance the mass of each component that is usually displayed in the form of a table at the bottom of the flow chart process Teknologi dan Rekayasa

12 The symbol of the equipment and its operation
Group A: Cable Tool Group B: Gas Tool - Solid Group C: Crusher, Mill, Grinder Group D: The Tank (Process vessel) Group E: Heat Tool trade Group F: Tool storage Group G: Transference Gas (Gas Mover) Group H: separator (separator) Group A: conveyor Group L: Pump Group R: Reactor

13 Group A: Utility Tool Equipment in the group A, the equipment that is used in many units utility factory equipment, or at the utility. For one unit (unit) does not mean that only consists of one tool, but can consist of several instruments. 1. Stack or chimney 2. Incenerator 3. Cooling Tower

14 Air Utility

15 Electric Utility

16 Waste water utility

17 Utility of process water treatment

18 Incenerator

19 Cooling Tower

20 Group B: Tools Gas - Solid
Equipment on group B, is a unit of equipment that perform operations related to the gas and solid materials, such as drying grain solids using the air heater, dry media, as shown in the pictures below. • Tunnel • Rotary • Vertical tower

21 Tunnel

22 Rotary

23 Vertical Tower

24 Group C: Crusher, Mill, Grinder
Equipment in these groups, are primarily of equipment used to minimize the size of the solid phase material. Process the size of solids with the ball in the tank and the rotary

25 Solid material that will be destroyed, the entrance of the coil rotates
Material was destroyed using a hammer (hammer), which rotates 1. Ball Mill 2. Roll Crusher 3. Hammer Crusher Teknologi dan Rekayasa

26 Ball Mill

27 Roll Crusher

28 Hammer Crusher

29 Group D: Process vessel
Equipment in this group, is the equipment for separating or purification process which is used in many industrial chemicals. • Tray Column • Packed Tower • Spray Tower • Bubble Tower • Flash distillation

30 Tray Column

31 Packed Tower

32 Spray Tower

33 Bubble Tower

34 Flash Distillation

35 Group E: Heat Exchanger
Shell-Tube Heat Exchanger-Counter Current Shell-Tube Heat Exchanger Co-Current - parallel flow Hot Tool change type tube cover, with: a. flow of 1.1 (shell, tube); b. current 1.2 (shell, tube) Reboiler Kettle - Kettle

36 Shell-Tube Heat Exchanger- Counter Current

37 Shell-Tube Heat Exchanger

38 Reboiler

39 Group F: Tool storage Gas container (Gas Holder)
Tank storage with a fixed roof (fixed roof) shaped conical • Floating roof • Open yard • Tank pressure cylinder flat

40 Conical fixed roof hoper

41 Floating roof hoper

42 Hoper yard

43 Vertical pressure cylindrical tanks

44 Horizontal pressure cylindrical tanks

45 Group G: Gas Mover Centrifugal Fan Axial Fan Compressors

46 Centrifugal Fan

47 Axial fan

48 Compressor

49 Group H: separator Cyclone Centrifuge Decanter
The process of continuous filtering The process of filtering is not continuous (Plate & Frame) Filters

50 Filter

51 Cyclone

52 Centrifuge

53 Decanter

54 Continues filtration process

55 Batch filtration process (plate & frame)

56 Group J: Conveyor Bucket Elevator Belt conveyor Screw conveyor

57 Bucket elevator

58 Belt conveyor

59 Screw conveyor

60 Group L: Pump Air Unit (Air plant) Rotary Pump (Positive displacement)
Reciprocating pump Axial Flow Pump

61 Air unit (pump)

62 Rotary pump

63 Reciprocating pump

64 Axial Flow Pump

65 Group R: Reactor Continuous Stirred Tank reactor Batch reactor Fixed Bed reactor Fluidized bed reactor

66 Continous Stirred Tank Reactor

67 Batch reactor

68 Fixed Bed Reactor

69 Fluidized Bed Reactor

70 Steam generator process unit flow chart

71 Rules of the flow diagram
Rules in the system of numbers on the diagram flow process, using the example in the diagram flow process of the steam power unit below:

72 Rules of the flow diagram
Each tool starting from the letter code which is a group of equipment Number in each location (area) process starting from 100, 200, 300 and so on. Number of the main process equipment starting from the one on the second digit

73 Number of supporters of an instrument be on the third digit.
At the bottom of the diagram flow process, usually a table of the balance of the system. Teknologi dan Rekayasa

74 IDENTIFICATION PROCESS AND UNIT OPERATION ON CHEMICAL INDUSTRY
Processes and Unit Operations Unit is the core of the Chemical Industry, as a process or operation on this very economical or not to specify a process. Operating Unit is part of the system's process, in which the part is more emphasis on changes that are more physic, while the emphasis on the process of chemical changes.

75 One of the system need to be in the process is continuous process and the process is not continuous.
The process is not continuous (batch) or called batch system is a process in which during the process have not entered (input) and output (output). Teknologi dan Rekayasa

76 Batch and Continue Process
One of the system need to be in the process is continuous process and the process is not continuous. The process is not continuous (batch) or called batch system is a process in which during the process have not entered (input) and output (output).

77 Overview of cellulosic ethanol production

78 Biodiesel Production

79 Ecocement- cement from waste

80 Biodiesel

81 Ethanol production

82 Cement manufacturing process

83 Steel Production Flow Chart

84 Sugar processing

85 Sugar flowchart

86 Sugar cane flowchart

87 Biomass flowchart

88 Milk production

89 Food industry

90 Fertilizer

91 Soda industry

92 Water bottling machine

93 Vehicle fuel system flowchart

94 LNG Flowchart

95 Crude oil refining


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