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 Reduce costs.  Reduce damage.  Increase space and equipment utilization.  Increase throughput.  Increase productivity.  Improve working conditions.

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Presentation on theme: " Reduce costs.  Reduce damage.  Increase space and equipment utilization.  Increase throughput.  Increase productivity.  Improve working conditions."— Presentation transcript:

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2  Reduce costs.  Reduce damage.  Increase space and equipment utilization.  Increase throughput.  Increase productivity.  Improve working conditions.

3 Can the move be eliminated? Can the move be combined with another or within an in- transit operation? Can the move be simplified? Can the sequence of moves be changed to advantage?

4  Define the objectives and scope for material handling system.  Analyze the requirements for handling, storing and controlling material.  Generate alternative designs for meeting material handling system requirements.  Evaluate alternative material handling system designs.  Select the preferred design for handling, storing and controlling material.  Implement the preferred design, including the selection of supplies, training of personnel, installation, debug and startup of equipment, and periodic audits of system performance.

5  Conveyors  Monorails, Hoists, crane  Automated Storage/ Retrieval Systems  Industrial Trucks  Containers and Supports  Auxiliary and Other Equipment

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9 ‘A load board with two decks separated by bearers, or a singe deck supported by bearers, constructed with a view to transport and stacking and with the overall height reduced to a minimum compatible with handling by fork lift trucks and pallet trucks’ ( British Standards Institution, BS 2629) ‘A load board comprising a single deck supported on bearers or legs, with an uninterrupted space between the bearers or legs for the entry of a stillage truck. If required, the deck may be fitted with a superstructure’.

10 Having base boards, these can be stacked on top of another Made of timber/ steel/ plastic. Pallets base boards and bearers can be positioned to provide access for forks or fingers of a fork lift truck - May have 2 way, 4 way or 8 way entry - May be winged, collapsible or may have 4 posts like a trolley - Vehicle stacking Having no base boards, cannot be safely stacked Made of timber or steel only Having no baseboards, only wheels of the stillage truck allow a free and unobstructed entry - use only stillage or platform truck - horizontal movement of goods

11 Requires a clearance of in (95mm). For ‘through -transit’ by road, rail and sea Sizes Std - 40 in x 48 in UK - 40 in x 40 in Rest of Europe - 32 in x 48 in Requires a minimum clearance of 6 in(152mm). For transferring load upto 2.5 tonne Sizes Std - 20 in x 30 in UK - 48 in x 84 in

12 8 ft high x 8 ft wide x 40 ft long x 30 ft long x 20 ft long x 10 ft long x 7 ft long

13 1)Size of the carrier in shipping and receiving. 2)Size and weight of items to be placed on the pallet. 3)Dimensions of space for storing loaded/ unloaded pallet. 4)Equipment used to move loaded/ unloaded pallets. 5)Cost, supply and maintenance considerations. 6)Aisle widths, door sizes and clear stacking heights.

14 (a) Block Pattern (b) Row Pattern (c) Pinwheel Pattern (d) Honeycomb Pattern

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16 Standard Single Deck Wooden Pallet Three-board single-deck expendable shipping pallet Double-wing-type (stevedore) pallet Double-faced nonreversible pallet for pallet truck handling Four-way block-leg pallet

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