1. L13 - Advanced PLC Programming for Micro800® Controllers and PanelViewTM 800 Graphic Terminals
Hands-on Lab

2. Agenda
Micro800® Family
What’s in Connected Components Workbench™ Release 8.00
What’s Coming in Connected Components Workbench Release 9.00
Micro800 PTO Motion
Connected Components Accelerator Toolkit (CCAT)
Hands-on Lab Introduction

3. Micro800® Controller Family
Nano PLC Micro PLC
Each controller is cost and performance that is optimized for specific applications
24-132pts
Performance/Features
Local I/O
10-88pts
20-36pts
12pts
Micro850®
For standalone machines with motion and more I/O and Ethernet connectivity.
Micro810®
Programmable relay replacer and timer
8A relay outputs,
Analog inputs
Micro830®
For standalone machines with motion
Micro820™
For smaller standalone machines and remote automation
EmbeddedAnalog I/O

4. Agenda
Micro800® Family
What’s in Connected Components Workbench™ Release 8.00
What’s Coming in Connected Components Workbench Release 9.00
Micro800 PTO Motion
Connected Components Accelerator Toolkit (CCAT)
Hands-on Lab Introduction

5. Connected Components Workbench™ Release 8.00
New features that aretargeted to ease your development and maintenance of your applications.
Run Mode Change - Available in Developer Edition
Archive Manager helps to track changes to the project with a time stamp and description - Available in Developer Edition
Project import/export makes sharing and copying of project easier
Unattended installation
Full Windows 8.0 and 8.1 support including Micro810 USB Driver

6. Connected Components Workbench™ Release 8.00
New features that are targeted to ease your development and maintenance of your applications.
Motion feedback axis with 2080-MOT-HSC plug-in
Supports motion instructions. No more UDFBs for motion feedback applications.
DeviceNet pass-through and diagnostics
Makes debugging DeviceNet network easier
Bit access of integer array elements
Update update firmware from microSD card

7. Connected Components Workbench™ Release 8.00
New features that are targeted to ease your development and maintenance of your applications.
Secure Variable Access
Prevent access to global variables over a CIP network

8. Overview of new Component HMI
PanelView 800 HMI
Release 8 Required to Support New Component HMI
Overview of new Component HMI
Workbench Release 8.00 (or higher) required to support PanelView™ 800 HMI
DesignStation 8.00 (or higher)
Easily migrate PanelView Component applications using ‘Change Graphic Terminal’ feature
PanelView Component applications are compatible with PanelView 800 terminals but it is recommended to use the ‘Change Graphic Terminal’ feature due to screen size, resolution and color differences especially with 7” and 10”
Additional industrial symbols available to make screens more representative of actual machine
RSLinx® Classic support. Browse Ethernet network and download easier.
Enhanced recipe function
ControlFLASH™ software supported to update firmware
Larger alphanumeric keypad to help reduce mistakes when entering values

9. Agenda
Micro800® Family
What’s in Connected Components Workbench™ Release 8.00
What’s Coming in Connected Components Workbench Release 9.00
Micro800 PTO Motion
Connected Components Accelerator Toolkit (CCAT)
Hands-on Lab Introduction

10. Product Key Features Executive Summary
Refreshed look with Microsoft
Latest PC hardware support including high-resolution displays and Windows Server 2012 support
Focus on overall workbench usability
New ‘Add Device Selector’ with network browse
Selective installation reduces install time
Hardware support
New Micro800® Encompass™ Partner 2085 expansion I/O modules (Generic Profile)
2085sc-IF8U, 2085sc-IF4OF4, 2085sc-IF16, 2085sc- OB32/OV32, 2085sc-OF8
Improved Micro800 Cross Reference
Micro800 Socket Programming for non-CIP device support (bar code readers, printers)
Micro800 Run Mode Configuration Change for Ethernet and Modbus RTU address to reduce commissioning time
Guardmaster® 440C-CR30 editor enhancements
Release 9.00
AFD Nov 30, 2015
Add Device Selector

11. Add Device (Replaces Device Toolbox) Easy Workflow for Populating Project Organizer with Devices
Intuitive workflow for new and experienced users
Add Device using shopping cart method by selecting catalog number and description from list
Discover Device on the network and upload catalog information immediately

12. Initial Start Page Easy project navigation
Replaces Quick Tips Page
Easy project navigation
Create new offline
Edit existing
Create new with online device Discover
New users start here to access online resources
Quick access to most recently used projects

13. Product Key Features Improved Cross Reference
Clear categorized reference information
The cross reference browser in Release 9, can now show the Controller variable referenced in HMI
Unused variables can now be listed
In R8

14. Product Key Features Uninstall Utility
Does a clean uninstall of Connected Components Workbench™ software and its Components by default
Use the Connected Components Workbench Release 9 Uninstall utility to selectively uninstall the Components that you no longer need

15. Product Key Features DesignStation Supports PanelView 800 to CompactLogix 5370 L1 Connectivity
Connected Components Workbench Relese 9 DesignStation enables PanelView™ 800 to support CompactLogixTM 5370 L1 controller.
In DesignStation, Add Controller “CompactLogix L1” and configure the IP address
Note: To make use of this feature, PanelView 800 Terminal Firmware required is v3.011 (Planned AFC End Dec 2015)

16. Product Key Features DesignStation Supports PanelView 800 to CompactLogix™ 5370 L1 Connectivity
Map the Controller Tags with the PanelView™ 800 HMI tags
Develop your screens
That’s it!
PV800 HMI Tags
Controller Tag Address, with the same Tag Name and Addressing format as in CompactLogix 5370 L1
Note: To make use of this feature, PV800 Terminal Firmware required is v3.011(Planned AFC End Dec 2015)

17. Agenda
Micro800® Family
What’s in Connected Components Workbench™ Release 8.00
What’s Coming in Connected Components Workbench Release 9.00
Micro800 PTO Motion
Connected Components Accelerator Toolkit (CCAT)
Hands-on Lab Introduction

18. Basic Concept of Pulse Train Outputs
Typically PTO Motion is for precise positioning applications that require more flexibility than provided by Index Positioning
Also used for precise velocity control especially if position registration is required (Not used for torque control)
A pulse rotates the motor by a fractional amount (for example, 1/2000 revolution)
Pulse 1
Pulse 2
Pulse 3
Pulse 4
Pulse Train Output (PTO)
- 24V
Direction
Pulse
PTO is low cost and good performance. Can be interfaced using low cost shielded wiring to any component servo drive

19. PTO Type of Motion Control
Motion planner in controller sends commands to Kinetix® 3 servo drive
Kinetix 3 servo drive sends power to the motor and receives feedback from the encoder

20. Micro800® Motion Features
Support up to 3 axis with PTO
Compatible with Kinetix® 3/300, and third party drives that support PTO
Exact position registration of PTO axis with Touch Probe
Available on Micro830® and Micro850®
Easy to use GUI for configuring the Motion
Create and configure axes in Connected Components Workbench using 5 simple to use configuration screens
Use the Axis Monitor to see important information about the status of axes
Dedicated motion instructions
Easy to use motion instructions
Reduce the complexity of motion programming

21. Program Example: Homing
Axis homing
Axis Homed
Left Limit Sensor
Home Sensor
Right Limit Sensor
Motor
Moving part at right (positive) side of Home switch before homing starts
Moving part moves to its left side (in Negative direction);
When home switch is detected, the moving part decelerates to stop;
Moving part moves back (in Positive direction) in creep velocity to detect home switch on->off edge;
Once home switch on->off is detected, record the position as mechanical home position, and decelerate to stop;
Move to the configured home position (the mechanical home position that is recorded during moving back sequence, plus the home offset configured in Axis configuration in Connected Components Workbench GUI).

22. Wide Variety of Motion Applications
Packaging
VFFS (Vertical Form Fill and Seal)
Case Erector
Stretch wrapping
Material Handling
Conveyors
Sorters
Pick and Place
Cutting
Energy
Solar PV Two-axis positioning
Solar Thermal single-axis positioning

23. Agenda
Micro800® Family
What’s in Connected Components Workbench™ Release 8.00
What’s Coming in Connected Components Workbench Release 9.00
Micro800 PTO Motion
Connected Components Accelerator Toolkit (CCAT)
Hands-on Lab Introduction

24. PowerFlex & Kinetix Drives
Connected Components Accelerator Toolkit
Connected Component Accelerator Toolkit (CCAT)
Assists with product selection
Jumpstarts the CAD documentation
Provides sample machine and application code for logic and HMI
Using this tool results in
Significantly reduced development time
Enhanced performance
Your Machine
Sample Code
PowerFlex & Kinetix Drives

25. Connected Components Accelerator Toolkit
The CCAT includes automation engineering design tools for the entire machine control application development. - Bill of Material - CAD - Logic - HMI - Quick Start The CCAT allows Machine Builders to significantly reduce design time and cost; allowing them to concentrate on the intellectual property that produces compelling and differentiating machine features.
Bill of Material Files
Programming for control and configuration
Quick Start for Base System Setup
Wiring Diagrams and Panel Layout Drawings
HMI Screens for status and diagnostics

26. Agenda
Micro800® Family
What’s in Connected Components Workbench™ Release 8.00
What’s Coming in Connected Components Workbench Release 9.00
Micro800 PTO Motion
Connected Components Accelerator Toolkit (CCAT)
Hands-on Lab Introduction

27. Hands-on Lab Introduction
In this lab, you will use the Connected Components Accelerator Toolkit (CCAT) to help you quickly develop a simple labeling machine that includes a Servo motor and an AC motor

28. Hands-on Lab Introduction
By using the Connected Components Accelerator Toolkit (CCAT) to generate a starting labeling machine project, you will have a significant head start on your labeling machine design and logic development. After only several minutes of configuration, CCAT will generate a bill-of-material, a set of relevant CAD drawings, a set of relevant quick start guides, a starting Micro800® project, a starting PanelView™ 800 application and an overall project document with links to all of the components of the project and additional information available via the Internet.
In this lab, you will:
Use CCAT to generate a ‘Starting Labeling Machine’ project
Use Connected Components Workbench software to:
Complete the configuration of the Micro850®
Download the Micro850 project and PanelView 800 application
Test out the ‘machine’ in Manual mode
Complete the programming of the machine logic for Auto mode
Run the ‘machine’ in Auto mode

29. END