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High-Performance MEMS-Based Deformable Mirrors for Adaptive Optics Iris AO, Inc.

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Presentation on theme: "High-Performance MEMS-Based Deformable Mirrors for Adaptive Optics Iris AO, Inc."— Presentation transcript:

1 High-Performance MEMS-Based Deformable Mirrors for Adaptive Optics Iris AO, Inc.

2 Founded in 2002 Small high-technology firm specializing in AO Aim to build high-performance, robust MEMS based DMs that address a large application space Funded by SBIR grants, CfAO grants, consulting and driver / DM sales Iris AO Inc

3 Iris AO Segmented MEMS DM Robust assembled mirror surface stays flat Temperature insensitive bimorphs elevate mirror above substrate Piston/tip/tilt electrostatic actuation

4 Electrostatic DM Actuators Actuators wired to periphery Electrostatic forces pull actuators down No hysteresis 4.2 mm aperture Engineered stresses create beam shape Stroke determined by design, not process

5 Assembled SOI Mirrors: Benefits Single crystal mirror has excellent flatness Thickness gives rigidity  Mirror is still flat after optical coating  Stays flat over varying operating conditions Temperature Actuation High fill factor  Mirrors cover bimorph flexures  Etch holes not necessary

6 Scalable Assembly: 367 Demo

7 DM Stroke: Position vs. Voltage Nonlinear position Very repeatable

8 2 nd Generation Assembled Mirrors

9

10 Surface Figure vs. Temperature Optical coating on the DMs forms a bimorph that deforms with change in temperature Some coating stacks have shown to reduce stress mismatches  These stacks do NOT help when materials plastically deform  Best coating for MEMS used for MIR is Au Au plastically deforms at >~100MPa

11 Surface Figure vs. Temperature

12 Bimorph-Flexure Benefits Stroke (gap) dictated by design, not process Simple design with a lot of latitude for design changes Materials chosen to minimize deflection vs. temperature Position vs. Temperature = ~2nm/°C Film non-uniformity across 6” wafer < ~5%  Non-uniformity across chip < 1%  Differences in height due to temperature swings are minimal

13 Bimorph-Flexure Temperature Stability

14 Electrostatic Actuation No hysteresis Nonlinear with Voltage Highly repeatable Temperature independent Often high-voltages involved (200V)  High voltage is a potential reliability problem Electrode erosion Dielectric breakdown Leakage currents Dielectric charging  Iris AO DMs operate over 60-130V

15 Detailed Position vs. Voltage Data

16 Experimental Deflection 3.5 micron stroke segment, 60 volts

17 Experimental Deflection - High Stroke 7.5 micron stroke segment, 130 volts

18 Experimental Deflection - 7 segments


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