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Technically Demanding Cement Grout Applications

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Presentation on theme: "Technically Demanding Cement Grout Applications"— Presentation transcript:

1 Technically Demanding Cement Grout Applications
Canadian Diamond Drilling Association Vancouver, BC May 29, 2008 Technically Demanding Cement Grout Applications Involving Diamond Core Drilling Peter White, P.Eng

2 Diamond Core Drilling for Grouting Projects: In The Hole

3 Diamond Core Drilling for Grouting Projects: In The Hole Around The Hole

4 Diamond Core Drilling for Grouting Projects: In The Hole Around The Hole Beyond The Hole

5 Diamond Core Drilling for Grouting Projects: In The Hole Around The Hole Beyond The Hole Typically Bad Ground Conditions

6 Recent Diamond Drilling Contractors
with Technical Grouting Projects: Boart Longyear (FNX Podolsky) Forage Orbit Garant (FNX Podolsky) Major Drilling (Goldcorp & Diavik) Progressive Drilling (PCS Picadilly) Hy-Tech Drilling (McArthur River)

7 Grouting Project Profiles
Agnico-Eagle, Finland Goldcorp, Red Lake, Ont. Hsuehshan Tunnel, Taiwan Pan American Silver, Peru

8 Water-Bearing Formations
Agnico-Eagle, Finland Kittilä Mine Ventilation Raise Through Water-Bearing Formations

9 Problem: To Seal Water-Bearing Formations
Agnico-Eagle, Finland Problem: To Seal Water-Bearing Formations Prior to Vent Raise Excavation

10 Solution: Systematic Perimeter Drill Hole Pattern
Agnico-Eagle, Finland Solution: Systematic Perimeter Drill Hole Pattern Down Stage Cement Grouting Grouting Strategy Specified Grout Mixtures Target Grouting Parameters

11 Raise Bore Machine Tent
Overburden 5 m Water-Filled 25 m 40 m Broken 40 m Fractured

12 4 m dia Raise Bore Reamer

13 Typical Raise Bore Enclosure

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16 Drill Casings for Electrical Cables

17 Drill Casings for Mine Backfill Pipes

18 Diamec U6 Drill Rig

19 Cemix 203 H Colloidal Mixer

20 Cemag 403 H Agitator Tank

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22 Key Elements for Success:
Agnico-Eagle, Finland Key Elements for Success: Experienced Contractor Appropriate Drilling and Grouting Equipment Selection of Suitable Cements for Site Conditions Appropriate Use of Grouting Additives Consistent Range of Grout Formulations Target Grout Volumes and Decision Criteria Limited Duration Grouting Operations

23 Major Water-Bearing Fracture
Goldcorp Red Lake Mine Ventilation Raise With Major Water-Bearing Fracture

24 Problem: To Seal Water-Bearing Fault In Pilot Hole at 400 ft Depth
Goldcorp, Red Lake Ont. Problem: To Seal Water-Bearing Fault In Pilot Hole at 400 ft Depth And Reduce 20 GPM Water Inflow Before Reaming Raise to 18 ft Dia

25 Solution: Plug Pilot Hole to Stop Water Inflow
Goldcorp, Red Lake Ont. Solution: Plug Pilot Hole to Stop Water Inflow Systematic Perimeter Drill Hole Pattern Microfine Cement Grouting

26 Overburden 15 inch dia Pilot Hole 400 ft Water-Bearing Fracture 20 GPM

27 Diamond Drill Overburden 400 ft HQ Drill Rods + Safety Cable Water-Bearing Fracture Inflatable Packer + Internal Valve

28 40 ft 40 ft Water Circulation 400 ft Grout Hole Grout Hole 25 ft 25 ft

29 400 ft Grout Hole Grout Hole Drain Water Column

30 400 ft Grout Hole Grout Hole Remove Inflatable Packer 2 GPM

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40 Foot Clamp & Safety Cable Sheave Wheel

41 Safety Cable Sheave Wheel
HQ Drill Rods in 15 inch Hole

42 6240 6180 6200 6220 6260 6280 Hole # 4 400 #4 26 ft 380 #2 Hole # 1 16 ft #5 Hole # 5 33 ft 80 ft Circle 50 ft Circle Vent Raise at Surface 24 ft 360 Hole # 3 #1 #6 Hole # 6 33 ft 37 ft 340 26 ft #3 Hole # 7 #7 Hole # 2 320 Red solid lines indicate surveyed hole trajectory from surface to approximately 400 ft Tan Tag Tight Hole - zero or low grout consumption Yellow Tag - grout consumption in between tan & green holes Green Tag - Open Hole - high grout consumption Blue Circle Numbers indicate grouting sequence Goldcorp Vent Raise Grouting 2005 Grout Hole Survey Results P White November 3, 2005

43 Hole # 12 #12 6240 6180 6200 6220 6260 6280 Hole # 4 400 #4 26 ft 380 #2 Hole # 1 16 ft 20 ft #5 Hole # 5 #11 Hole # 8 20 ft Vent Raise at Surface 80 ft Circle 24 ft 360 Hole # 3 #1 #6 Hole # 6 16 ft 25 ft 16 ft 340 #10 13 ft 13 ft #8 Hole # 9 16 ft Hole # 11 #3 Hole # 7 #7 Hole # 2 320 Red solid lines indicate surveyed hole trajectory from surface to approximately 400 ft Tan Tag Tight Hole - zero or low grout consumption Yellow Tag - grout consumption in between tan & green holes Green Tag - Open Hole - high grout consumption Blue Circle Numbers indicate grouting sequence Hole # 10 #9 Goldcorp Vent Raise Grouting 2006 Drill Hole Locations P White April 11, 2006

44 Key Elements for Success:
Goldcorp, Red Lake Ont. Key Elements for Success: Innovative Approach to Eliminate Groundwater Movement Appropriate Drilling and Grouting Equipment Water Pressure Testing To Assess Site Conditions Selection of Suitable Cements Gyro-Survey to Plot Drill Hole Positions

45 Exploration Drillhole
Hsuehshan Tunnel Taiwan Exploration Drillhole In Blocky Ground

46 Hsuehshan Tunnel,Taiwan
Problem: To Drill Long Exploration Holes In Advance of Tunnel Heading Previous Contractor Could Not Drill Beyond 100 m

47 Hsuehshan Tunnel,Taiwan
Solution: Controlled Drilling Fast-Setting, High-Strength Grout Downstage Grouting Methods Using Inflatable Packers

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50 Hsuehshan Tunnel Project
Twin m Dia Road Tunnels Wirth TBM 4.8 m Dia Pilot Tunnel Robbins TBM

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57 Hsuehshan Tunnel Project
Tunnel Portal <- 2,000 m Tunnel Advance -> Exploration Drillhole Drill Station

58 Hsuehshan Tunnel,Taiwan
Challenges: Limited Success with Conventional Drilling (P>H>N>B>A) Client & Contractors With Limited Grouting Experience

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63 Portion of Drill Hole Previously Drilled and Grouted Deteriorating Drilling Conditions Difficult Drilling Conditions Drilling Direction Satisfactory Drilling Conditions

64 Pump Accelerated Set Time High Strength Cement Grout
Inflatable Packer Here Pump Accelerated Set Time High Strength Cement Grout Only at Bottom of Hole Drilling Direction Grout Formulation: Low W:C Ratio Warm Water Cement CaCl

65 Hsuehshan Tunnel,Taiwan
Key Elements for Success: Innovative Drilling Contractor Seeking Solutions Grouting Knowledge & Relevant Experience Appropriate Drilling and Grouting Equipment Fast-Setting High-Strength Cement Grout

66 Pan American Silver Unidad Huaron Peru Shaft Sinking In Water-Bearing Ground

67 Pan American Silver, Peru
Problem: To Drill and Grout In Advance of Shaft Sinking From Upper Level Access With High Rates of Water Inflow

68 Pan American Silver, Peru
Solution: Controlled Drilling Controlled Grouting Downstage Grouting Methods Using Inflatable Packers

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70 Existing Shaft Zone to Be Grouted Prior to Shaft Sinking
COTA 4207 COTA 4232 COTA 4163 COTA 4112 15 m 10 m Existing Shaft Zone to Be Grouted Prior to Shaft Sinking Drill Hole Pattern Water-Bearing Fault Zone Shaft Station & Loading Pocket

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76 Pan American Silver, Peru
Key Elements for Success: Innovative Mining Company Seeking Solutions Grouting Knowledge & Relevant Experience Appropriate Drilling and Grouting Equipment Down Stage Drilling & Grouting Methods

77 Looking For Water Inflow Problems??

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