1. IED Meets Solar JACK GILLESPIE – PITTSBURGH HS TONY DENNIS – AMADOR VALLEY HS SCOTT FARQUHAR – CLAYTON VALLEY HS

2. 2 Confidential | © 2015 SunPower Corporation | Background Joint development effort of: SunPower PLTW Ca PLTW National

3. 3 Confidential | © 2015 SunPower Corporation | Why A Solar Alternative & Who Is It For? Add variety Add a focus on alternative energy We recommend that first-year IED teachers use whatever they were trained on at Core Training, not these optional materials.

4. Confidential | © 2015 SunPower Corporation PLTW IED: Solar Modules 1. Lesson 2.3 Advanced Modeling Skills – Toy Solar Car 2. Unit 3– Reverse Engineering – Solar Panel Roof Mounting Hardware

5. Confidential | © 2015 SunPower Corporation PLTW IED: Solar Modules 1. Lesson 8.1b Advanced Modeling Skills – Toy Solar Car 2. Unit 6– Reverse Engineering – Solar Panel Roof Mounting Hardware December 2, 2015

6. 6 Confidential | © 2015 SunPower Corporation | If you don’t have the curriculum: 1. Download online (sunpower guest – no password) 1.pltwca.net/go/SolarApltwca.net/go/SolarA 2.pltwca.net/go/SolarBpltwca.net/go/SolarB 3.pltwca.net/go/SolarCpltwca.net/go/SolarC 4.pltwca.net/go/SolarDpltwca.net/go/SolarD OR 2. Download from the SunPower thumb drive being passed around

7. 7 Confidential | © 2015 SunPower Corporation | An Alternate to The Toy Train

8. 8 Confidential | © 2015 SunPower Corporation | Supporting Documents Ready for Use

9. Jack Gillespie – Pittsburgh HS Jgillespiephs@gmail.com

10. Problems with original design Too big to 3D print.

11. Gears do not align, The car cannot drive. 28 teeth vs 144 teeth. Pitch is incorrect on Rear Wheel Gear. Problems with original design

12. Gear Fixes Problems with original design

13. Amador Valley High School Used to add variety to the advanced modeling skills section – Arbor Press- Toy Train- Button Maker- Solar Car Students choose the project Time allotted is the same Assessment is the same – Modeling- Drawings- Assembly – Animation

14. Assessment Tool

15. 3d Printing of Advanced Modeling Project Students are given the option to 3d print Engineering Change Order –Reduce scale depending on model 25% of Solar Car & Arbor Press 50% for Toy Train Haven’t tried Button Maker –Modifications required To keep things from breaking (Solar Car & Toy Train) To allow for movement (Toy Train)

16. Scott Farquhar – Clayton Valley HS

17. Lesson 2.3 interpretation Teams of 4 create different parts of a solar powered vehicle in individual “factories,” assemble the parts in an “automotive plant,” and sell the new product to the public Factories –Industry Standards (Engine compartment is constant); Artistic Design, Constraints, Tolerances –Supply Chain; Individual IPT to IAM (do the parts fit) –Marketability (How will your vehicle be more marketable than other teams); Features, Benefits, Social Appeal, Pricing, Communicating Ideas Presentations 3D Printing

18. Parts List

21. IDW

22. IPN

23. IAM

30. Solar Mounting Kits for Reverse Engineering

31. 31 Confidential | © 2015 SunPower Corporation | Support Materials Extensive support materials Can be used as a complete package Can be mixed and matched with current materials

32. The SunPower Solar Kit

34. Variety of Skill Levels Basic Smart Mounts Intermediate Traditional Rail System Advanced SunPower T-5

35. 35 Confidential | © 2015 SunPower Corporation | Basic Smart Mounts Simplest modeling requirements Made up of 5 parts –Pad –Extruded mount –Spacer/Pad –Clip –Bolt

36. 36 Confidential | © 2015 SunPower Corporation | Basic Smart Mounts

37. 37 Confidential | © 2015 SunPower Corporation | Traditional Rail System Based upon parts from Unirac Parts List –L Foot –Mid Clamp –End Clamp –Standoff –Standoff base –Rail –Nuts & Bolts

38. 38 Confidential | © 2015 SunPower Corporation | Traditional Rail System

39. 39 Confidential | © 2015 SunPower Corporation | SunPower T-5 Scale model of SunPower product Includes: – Molded Plastic Parts Feet Side rails End caps Wind deflector –Plexiglass sheet to simulate solar panel

40. 40 Confidential | © 2015 SunPower Corporation | SunPower T-5 Be the first!

41. Confidential | © 2015 SunPower Corporation Renee Solari - SunPower

42. 42 Confidential | © 2015 SunPower Corporation | Setting the Stage – CA Solar Industry CA Solar Jobs Census 2014 –55,000 employees (SunPower = 800) –2,000 solar companies (excludes utility scale solar development) –Projected 38% growth in next 3 years (state avg:1.7%/yr & super sectors is 2-3%/yr) –40-50% jobs served by STEM/CTE education Momentum  SB350 Clean Energy and Pollution Reduction Act By 2030: from 33% to 50% electricity from renewable energy By 2030: Double energy efficiency savings in electricity & natural gas end uses

43. 43 Confidential | © 2015 SunPower Corporation | Solar Careers 15% engineers 10% construction 10% sales *STEM trainedManufacturingProject Development Design & Engineering InstallationOperations & Maintenance Entry level salary Electric Engineering* XXXX $86K Sales rep* XXXXX $85K Software development* XXX $74K Mechanical Engineering* XXXX $69K Civil Engineering* XXX $68K Project Management* XXX $65K Quality Control* XXXXX Construction Management* XX $50K IT* X $47K Electrician* XX $41K Technician* XXX $32 K Marketing XXX $45K Legal XXXXX Accounting XXXXX $42K Administration XXXXX $36K 15% engineers 10% construction 10% sales

44. 44 Confidential | © 2015 SunPower Corporation |

45. Thank You Let’s change the way our world is powered. Confidential | © 2015 SunPower Corporation