1. Procurement for the Supporting Systems
for the RF-Structures of the CLIC-Module
19/4/2010
Nick Gazis, CERN-BE/RF & NTU-Athens

2. Nick Gazis, CERN-BE/RF & NTU-Athens
Index
Boostec
Epucret
Type 0
Type 1
Type 4 DB MB
Micro-Controle
Boostec (SiC)
Epucret (Mineral Cast)
Micro-Controle (complete Supporting System)
Summary & Actions
19/4/2010
Nick Gazis, CERN-BE/RF & NTU-Athens

3. with the aim of producing
BOOSTEC  2* DB [Type 0]
Work in Progress
with the aim of producing
Baseline DB Type 0 SiC Girder technical drawing
Updated Girder with integrated V-Supports (June 2010)
19/4/2010
Nick Gazis, CERN-BE/RF & NTU-Athens

4. Epucret  2* Girders [Type 0]
Updated Girder with integrated fixation components (August 2010)
19/4/2010
Nick Gazis, CERN-BE/RF & NTU-Athens

5. Prototype Girders Fabrication & MS
16th week 2010: OFFER for the complete Supporting System of 2 MB Type 0 girders
19/4/2010
Nick Gazis, CERN-BE/RF & NTU-Athens

6. Feasibility check – Design/Offer under way (according to baseline)
Summary & Actions
Feasibility check – Design/Offer under way (according to baseline)
SiC Girder with Integrated V-Supports (Boostec)  (ordered)
Supporting Systems complete tender & Actuators (Micro-Controle)  (offer on current week)
Mineral Cast Girder (Epucret)  (ordered)
Carbon Fiber Girder (Hexcel)  (MS)
Metal Foam Girder(Alulight)  (MS)
Orders issued for the girder earliest delivery deadlines (summer 2010)
Girder and DB-quad supporting plate draft designs (in progress to be compatible for the offers design)
Progress on the cradle–girder interface according to the updated cradle design and the girder fabrication feasibility
19/4/2010
Nick Gazis, CERN-BE/RF & NTU-Athens

7. Thank you! 19/4/2010 Nick Gazis, CERN-BE/RF & NTU-Athens7

8. Supplementary Slide CLIC-Module MB & DB Girder of SiC Handling Zones
Alternative Configuration
Girder Baseline Configuration:
Max. Vertical & Lateral Deformation at 10μm
Max. Girder Weight at 240kg
Max. Girder Length of 2m
Max. Load on top of the Girder 400kg/m (distributed weight)
Rectangular Space Reservation of External Dimensions of [320*150]mm
References Surfaces (as presented) of 30mm surface width
Baseline Configuration with Reference Surfaces
Supplementary Slide
350 mm
150 mm
150 mm
350 mm
Handling Zones
19/4/2010
Nick Gazis, CERN-BE/RF & NTU-Athens

9. DB-Quad Supporting Plate preliminary design
Space Reservation compatible with the preliminary configuration of the DB-Quad supporting plate design.
Update of the design and new compatibility check should be made after the final DB-Quad design and integration.
Fixation , contact and reference surfaces are dedicated to the girder baseline configuration.
Supplementary Slide
Draft design
(to be updated)
19/4/2010
Nick Gazis, CERN-BE/RF & NTU-Athens

10. Special Technique under investigation
Draft List of Companies under investigation for feasible CLIC-Module Girder Fabrication
Company
Material under investigation for feasible CLIC-Module Girder fabrication
Special Technique under investigation
Boostec
Silicon Carbide
Weight lightening Technique, Integrated V-Supports
Microplan
Integrated V-Supports
Micro-Contole
Design for complete Supporting Systems package (Girders, V-Supports, Cradles)
Epucret
Mineral Cast Material (Epument 145/B)
Integrated universal fixation components (steel rails for the V-Supports)
Salzgitter Mannesmann Precision
Steel
Weight lightening Design
Alulight
Metal Foams
Weight lighted fabrication,
Integrated Components (V-Supports, Cradles)
Gleigh Aluminum
Metal Foams, Sandwich Panels
Alcarbon
Hexcel
Carbon Fibers
Weight lighted fabrication, Integrated V-Supports
Supplementary Slide
19/4/2010
Nick Gazis, CERN-BE/RF & NTU-Athens