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11 QUALITY SYSTEM Zulfa Fitri Ikatrinasari, Dr. ISO ISO 14000

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Presentation on theme: "11 QUALITY SYSTEM Zulfa Fitri Ikatrinasari, Dr. ISO ISO 14000"— Presentation transcript:

1 11 QUALITY SYSTEM Zulfa Fitri Ikatrinasari, Dr. ISO 90000 ISO 14000
The Deming Prize Baldrige Award Zulfa Fitri Ikatrinasari, Dr. Ekonomi dan Bisnis Manajemen

2 ISO 9000 Guidelines for designing, manufacturing, selling, and servicing products. Selecting an ISO 9000 certified supplier provides some assurance that supplier follows accepted business practices in areas covered by the standard

3 Elements of ISO 9000 Management Responsibility Quality System
Contract Review Design Control Document and Data Control Purchasing Control of Customer Supplied Product Product Identification and Traceability Process Control Inspection and Testing Control of Inspection, Measuring, and Test Equipment Inspection and Test Status Control of Nonconforming Product Corrective and Preventive Action Handling, Storage, Packaging, Preservation, and Delivery Internal Quality Audits Training Servicing Statistical Techniques

4 ISO 14000 Series of standards covering environmental management systems, environmental auditing, evaluation of environmental performance, environmental labeling, and life-cycle assessment. Intent is to help organizations improve their environmental performance through documentation control, operational control, control of records, training, statistical techniques, and corrective and preventive actions.

5 The Deming Prize The Deming Prize is Japan’s national quality award for industry. It was established in 1951 by the Japanese Union of Scientists and engineers (JUSE) and it was named after W. Edwards Deming. He brought statistical quality control methodology to Japan after W.W.II. The Deming Prize is the world’s oldest and most prestigious of such awards. Its principles are a national competition to seek out and commend those organizations making the greatest strides each year in quality, or more specifically, TQC. The prize has three award categories. They are Individual person, the Deming Application Prizes, and the Quality Control Award for factory. The Deming Application prizes are awarded to private or public organizations and are subdivided into small enterprises, divisions of large corporations, and overseas companies. There are 143 companies who won the prize. Among them, only once has the Deming Prize been awarded to a non-Japanese company: Florida Power and Light in 1989.

6 Baldrige Award The Baldrige Award was established in 1987 to promote quality awareness, understand the requirements for quality excellence, and share information about successful quality strategies and benefits. There are three eligibility categories: manufacturing, services, and small firms. Unlike the Deming Prize, public or not-for-profit organizations are not qualified. Also, there is no category in which all applicants that satisfy a given level of performance receive a quality prize. Since its foundation, there are only five companies who received this prize. According to its principles, the role of quality data collection and analysis as the basis for managerial decisions is paramount. Furthermore, quality efforts should not concentrate only on the elimination of defects but also encompass creative activities that will influence customer satisfaction. Among Baldrige winners, there are no service companies.

7 Check list of application for Malcom Baldrige National Quality Award
Maximum score Percentage of sub-total 1.0     Leadership 15% 1.1       Leadership of top-ranking managers 1.2       Policy 1.3       Management control system and quality improvement process 1.4       Allocation and utilization of resources 1.5       Responsibility to society 1.6       Unique and creative leadership technique 2.0     Information and analysis 7.50% 2.1       Utilization of analysis technique or system 2.2       utilization of information about product quality and servicing quality 2.3       Customer data and analysis 2.4       Analysis of quality and data of subcontractor 2.5       Analysis of quality and data of distributor or sales agent 2.6       Employee-related data and analysis 2.7       Unique and innovative analysis of information

8 Check list of application for Malcom Baldrige National Quality Award, 2
3.0     Quality of strategy planning 7.50% 3.1       Operation target and strategy target 3.2       Function of planning 3.3       Quality improvement plan 3.4       Unique and innovative planning for strategy 4.0     Utilization of human resources 15% 4.1       Control and operation 4.2       Quality-consciousness and participation of employees 4.3       Training and education concerning quality 4.4       Personnel assessment, motivation, award system 4.5       Unique and innovative strategy concerning utilization of human resource

9 Check list of application for Malcom Baldrige National Quality Award, 3
5.0     Quality assurance of product and servicing 15% 5.1       Reflection of customer’s opinion on product and servicing 5.2       Development of new product and new servicing 5.3       Design of new product and new servicing 5.4       measurement, standardization, data system 5.5       Engineering 5.6       Audit 5.7       Recording 5.8       Safety, health and sanitation, environment 5.9       Assurance/effectiveness 5.10    Unique and innovative approach to quality assurance of product and servicing 10

10 Check list of application for Malcom Baldrige National Quality Award, 4
6.0     Result of quality assurance of product and servicing 10% 6.1       Reliability and achievement of product and servicing 6.2       Reduction of scrap, rework, rejection concerning product and servicing 6.3       Reduction of complaint and claim suit concerning quality 6.4       Reduction of assurance- or site-related assistance operation 6.5       Innovative index and economic gain for quality improvement 7.0     Customer satisfaction 30% 7.1       Quality of product and servicing from customer’s viewpoint 7.2       Comparison of competitiveness of product and servicing 7.3       Customer servicing and countermeasure for complaint 7.4       Assurance from customer’s viewpoint 7.5       Unique (or innovative) technique to grasp customer satisfaction Total 100%

11 Comparison of the Deming Prize and Baldrige Award
Topic Baldrige Award Deming Prize Definition of Quality “customer-driven quality” it views quality as defined by the customer “conformance to specifications” it views quality as defined by the producers Primary Focus customer satisfaction and quality statistical quality control Overall Approach quality of management management of quality Purpose promote competitiveness through total quality management promote quality assurance through statistical techniques Types of Organization manufacturing, service and small business essentially private or public manufacturing Orientation 60% result, 40% process 60% process, 40% results Scoring Weight different weight for each criteria equal weight in 10 criteria Consideration less concern concern in productivity, delivery, safety, and environment Information Management heavily concern Continuous of the award N/A Japan Quality Control Medal Winners Maximum of two per category All firms meeting standard Scope U.S. firms only Firms for any country Applications $2500 and 75 pages packet 1000 pages and one year working with consultant from the union of Japanese Scientist & Engineers Grading time six months one year First Award 1987 1951 Sponsor National Institutes Standards and Technology Union of Japanese Scientists and Engineers

12 Comparison of the Deming Prize and Baldrige Award, 2
Topic Baldrige Award Deming Prize Grading Criteria 1.      Leadership 1.      Policy and Objectives §         of top-ranking managers §         pursued for management quality & QC §         policy §         method of establishing quality §         management control system & quality improvement process §         justifiability and consistency of policies §         allocation and utilization of resources §         review of policies and the result achieved §         responsibility to society §         relationship between policies and long term & short term planning §         unique and creative leadership technique

13 Comparison of the Deming Prize and Baldrige Award, 3
Topic Baldrige Award Deming Prize Grading Criteria 2.      Information and Analysis 2.      Organization and its Management §         utilization of analysis technique or system §         explicitness of the scopes of authority and responsibility §         utilization of information about product quality and servicing quality §         interdivisional cooperation §         customer data and analysis §         committees and their activities §         analysis of quality and data of subcontractor and distributor or sales agent §         utilization of staff §         utilization of QC Circle activities §         QC diagnosis

14 Comparison of the Deming Prize and Baldrige Award, 4
Topic Baldrige Award Deming Prize Grading Criteria 3.      Quality of Strategy Planning 3.      Education and dissemination §         operation target and strategy target §         education program and results §         function of planning §         degrees of understanding of QC §         quality improvement plan §         teaching of statistical concepts and methods §         unique and innovative planning for strategy §         grasp of the effectiveness of QC §         QC circle activities §         system of suggesting ways of improvements and its actual conditions

15 Comparison of the Deming Prize and Baldrige Award, 5
Topic Baldrige Award Deming Prize Grading Criteria 4.      Utilization of Human Resource 4.      Collection, Dissemination and Use of Information on Quality §         control and operation §         collection of external information §         quality consciousness and participation of employees §         transmission of information between divisions §         training and education concerning quality §         speed of information transmission §         personnel assessment, motivation, award system §         data processing, statistical analysis of information and utilization of the results §         innovative strategy concerning utilization of human resource

16 Comparison of the Deming Prize and Baldrige Award, 6
Topic Baldrige Award Deming Prize Grading Criteria 5.      Quality Assurance of Product and Servicing 5.      Analysis §         reflection of customer’s opinion on product and servicing §         selection of key problems and themes §         design and development of new product and new servicing §         propriety of the analytical approach §         measurement, standardization, data system §         utilization of statistical methods §         engineering, audit, recording §         linkage with proper technology §         safety, health and sanitation, ,environment §         quality analysis, process analysis §         approach to quality assurance of product and servicing §         utilization of analytical results §         assertiveness of improvement suggestions

17 Comparison of the Deming Prize and Baldrige Award, 7
Topic Baldrige Award Deming Prize Grading Criteria 6.      Result of Quality Assurance of Product and Servicing 6.      Standardization §         reliability and achievement of product and servicing §         systematization of standards §         reduction of scrap, rework, rejection, concerning product and servicing §         method of establishing, revising, and abolishing standards and their outcome §         reduction of complaint and claim suit concerning quality §         utilization of statistical methods §         innovative index and economic gain for quality improvement §         contents of the standards §         accumulation of technology §         utilization of standards

18 Comparison of the Deming Prize and Baldrige Award, 8
Topic Baldrige Award Deming Prize Grading Criteria 7.      Customer Satisfaction 7.      Control §         quality of product and servicing from customer’s viewpoint §         system for the control of quality and related matters §         comparison of competitiveness of product and servicing §         control items and control points §         customer servicing and countermeasure for complaint §         utilization of such statistical control methods as control charts and other statistical concepts §         assurance from customer’s viewpoint §         contribution to performance of QC circle §         technique to grasp customer satisfaction §         actual conditions of control activities

19 Comparison of the Deming Prize and Baldrige Award, 9
8.      Quality Assurance §         procedure for the development of new products and services §         safety and immunity from product liability §         customer satisfaction §         process design, analysis, control and improvement §         process capability §         instrumentation, gauging, testing and inspecting §         equipment maintenance and control of subcontracting, purchasing, and services Deming Prize 9.      Results §         measurement of results §         substantive results in quality, services, delivery time, cost, profits, safety environments §         intangible results §         measures for overcoming defects 10.  Planning for the Future §         grasp of the present state of affairs and the concreteness of the plan §         plans for further advances §         linkage with the long term plans

20 Zulfa Fitri Ikatrinasari, Dr.


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