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Christopher A. Brown Mechanical Engineering Department

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Presentation on theme: "Christopher A. Brown Mechanical Engineering Department"— Presentation transcript:

1 Modeling Edging Forces in Skiing using Merchant's Theory for Metal Cutting
Christopher A. Brown Mechanical Engineering Department Worcester Polytechnic Institute Worcester, Massachusetts, USA

2 outline Lean and edge angle Ski-snow forces
speed, radius, side cut and angulation Ski-snow forces Merchant theory friction, edge angle and penetration

3 Lean and edge angle Lean angle and balancing centrifugal forces
changes with speed and slope Edge angle and geometric turning considering side cut radius Angulation difference between edge and lean angles

4 lean angle mv²/r lean angle mg cos 

5 edge angle edge angle

6 lean angle vs. turn radius for 5 slopes
V= const 20m/s 90 75 lean angle (deg) 60 50° 45 10° 30 10 20 30 40 50 60 turn radius (m)

7 lean angle vs. turn radius for 5 speeds
Slope= const 15 deg. 90 75 35m/s 60 30m/s lean angle (deg) 15m/s 20m/s 25m/s 45 30 15 10 20 30 40 50 60 turn radius (m)

8 r Length (L) Cd

9 waist ski edge angle  sidecut snow Cd

10 Type Model Length (m) Sidecut (m) max. radius (m) Rossignol SL 95 Pro 1.631 36 GS 1.641 34 Volkl SL P 40 1.576 24 GS P 40 1.746 32 SG P 30 1.906 48 DH P 20 1.936 66 K2 GS Biaxial 1.670 40

11 edge angle vs. turn radius for different skis
90 80 70 60 Volkl DH edge angle (deg) 50 40 Volkl SL Volkl SG 30 20 Volkl GS K2 GS 10 Rossignol GS Rossignol SL 10 20 30 40 50 60 turn radius (m)

12 angulation = edge - lean
angulation angle lean angle edge angle

13 angulation vs. radius speed=20m/s slope=15° 5 -5 angulation (deg) -15
Volkl DH Volkl SL -25 Volkl SG Volkl GS -35 K2 GS Rossignol SL Rossignol GS -45 10 20 30 40 50 60 70 turn radius (m)

14 Ski snow forces -Machining analogy
Tool = Ski Workpiece = Snow Cutting = Skidding limiting condition on carving Cutting force = Turning force Rake angle = Edge angle (+90 deg)

15 Ft Fc ø (negative rake)  EDGE ANGLE (90+rake) SKI (tool) M Fr
SIDE WALL (relief face) SPRAY (chip) Shear Angle ø Fc p SHEAR PLANE

16 Critical Angle F from Brown and Outwater 1989

17 from Brown and Outwater 1989
On the skiability of snow,

18 Objectives of machining calculations - minimum conditions for carving
Turning force from mass, speed and radius Edge penetration as a function of edge angle and friction Thrust force (normal to the snow) can be influenced by body movements

19 Force relationships   Fc Fn Ft R N F  -- - p Fs Snow Ski
edge angle shear angle Forces Fc = centrifugal (cutting) Ft = thrust Fs = shear Fn = normal to shear plane F = friction on ski N = normal to ski

20 Merchant solution modified for edge angle
Fc Fn Ft R N F -- - p Fs snow ski Fc = Fs cos  + Fn sin  Fn = Fs / tan(--) Fc = Fs(cos  + sin  / tan(--))  for min Fc:  = (-)/2 - predicts where the snow will fail when skidding starts - essential for the solution

21 Conditions for carving
Fs =  As As = Ls p / sin  As: area of the shear plane p: edge penetration Ls: length of the edge in the snow : shear strength of the snow Fc < p  Ls / (cos  + (sin / tan(--))) p > Fc sin  tan(--)  Ls (cos  tan(--) + sin )

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25 discussion Negative now angulation predominates
Edge roundness, penetration and length shorter skis should hold better Penetration can be a function of snow strength Leg strength should put a lower limit on edge angle

26 acknowledgements Thanks to Chris Hamel and Mike Malchiodi of
WPI for help in preparation and equation checking. Thanks to Dan Mote for explaining that skiing is machining. Thanks to Branny von Turkovich for teaching me


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